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Arctic Cat Atv 2006 400 TBX TRV Service Repair Manual

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This manual covers the 2006 400 TBX and 400 TRV All-Terrain Vehicles. These utility ATVs are engineered for demanding tasks, offering a robust platform with features designed for both work...
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Typ: Atv
Anbieter:
Arctic Cat
Art.-Nr: 88937
Stichworte: 2006 400 TBX 400 TRV Arctic Cat ATV Misc Powersports
Arctic Cat Atv 2006 400 TBX TRV Service Repair Manual
This manual covers the 2006 400 TBX and 400 TRV All-Terrain Vehicles. These utility ATVs are engineered for demanding tasks, offering a robust platform with features designed for both work and recreational riding. The TBX variant provides enhanced cargo capacity with its large rear rack, ideal for hauling equipment, while the TRV model is configured for two-up riding, making it suitable for longer excursions or tandem operation. Built with reliable components and a focus on practical performance, these models represent a commitment to durable and capable off-road vehicles. This comprehensive service and repair manual provides essential information for the maintenance and repair of your 2006 400 TBX or 400 TRV. It details all major systems, including the engine, transmission, fuel, cooling, electrical, braking, suspension, and steering systems. Within its pages, you will find step-by-step procedures for routine maintenance, component overhauls, troubleshooting common issues, and understanding critical technical specifications. Detailed wiring diagrams and special tool recommendations are also included, ensuring that owners and technicians have the resources needed to keep these ATVs in optimal working condition.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
400 TRV
Year:
2006
Codes
Product Code:
Unspecified (Assumed to be a digital manual)
👋 Introduction
Market Position
Category:
Utility ATV, Work-Oriented ATV
Competitive Analysis
Competitors 2006:
Polaris Sportsman series, Can-Am Outlander series, Yamaha Grizzly series, Honda Rancher/Rubicon series
Key Features
Tbxtrv Distinction:
TBX (Touring/Big-rack) and TRV (2-Up/Tandem Ride) variants offer enhanced utility and passenger carrying capability, distinguishing them from standard sport-utility ATVs.
Seller Value Proposition
Unique Selling Point:
FORESTMAN solutions emphasizes customer satisfaction and ongoing support post-purchase, aiming to be a trusted resource for ATV owners.
📋 Manual Details
Coverage Areas
Primary Coverage:
2006 Arctic Cat 400 TBX and 400 TRV ATV Models
Page Count
Estimated Pages:
300-500 (Typical for comprehensive service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, inspection, assembly, troubleshooting, specifications (carburetor tuning, ignition timing, valve adjustment, etc.)
Transmission:
Clutch assembly, gearbox, drive systems (CVT, differentials), troubleshooting, repair procedures
Fuel System:
Carburetor (Mikuni), fuel pump, fuel lines, fuel tank, troubleshooting, cleaning, adjustment
Cooling System:
Radiator, fan, coolant, hoses, troubleshooting, flush and refill procedures
Electrical System:
Ignition system, lighting, charging system (stator, regulator/rectifier), battery, starter motor, wiring diagrams, troubleshooting
Braking System:
Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, bleeding procedures, troubleshooting
Suspension System:
Front and rear suspension (independent), shock absorbers, A-arms, bushings, alignment, troubleshooting
Steering System:
Handlebars, tie rods, steering column, rack and pinion (if applicable), troubleshooting, adjustment
Body And Frame:
Frame inspection, body panels, fenders, racks (TBX), seat, plastics, removal and installation procedures
Exhaust System:
Muffler, header pipe, mounting, inspection
Wheels And Tires:
Tire pressure, wheel torque, lug nut patterns, common tire sizes
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication, air filter cleaning, spark plug replacement, brake checks
Troubleshooting Diagnostics:
Step-by-step diagnostic flowcharts for common and complex issues
Component Overhaul:
Complete rebuild procedures for engine, transmission, and suspension components
Wiring Diagrams:
Detailed electrical schematics for easy troubleshooting of electrical faults
Torque Specifications:
Precise torque values for all critical fasteners
Special Tool Recommendations:
Identification of necessary specialized tools for specific repair tasks
Technical Depth
Depth:
Comprehensive (from basic adjustments to full engine rebuilds and electrical diagnostics)
📊 Manual Specifications
File Format
PDF Quality:
High Resolution, Searchable Text (typical for professional digital manuals)
Print Quality
Print Option:
Printable Pages
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC
Displacement:
375cc (approximate, based on typical 400cc class engines of the era)
Bore X Stroke:
Unspecified, but typically around 85mm x 68mm for this displacement
Cooling Method:
Liquid-Cooled
Fuel Delivery:
Carburetor (likely a Mikuni BSR series, e.g., 36mm)
Performance
Horsepower Estimate:
25-30 HP (estimated for this class and era)
Torque Estimate:
20-25 lb-ft (estimated for this class and era)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
Approx. 3.5-4.0 Gallons (13-15 Liters)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Modes:
2WD/4WD selectable, often with electronic front differential lock
Features
Gear Reduction:
High and Low gear ratios for towing and general riding
Fluid Specifications
Cvt Fluid:
Arctic Cat recommends specific CVT fluid (check manual for exact part number, typically a synthetic CVT fluid)
📐 Dimensions
Exterior
Length Estimate:
Approx. 83-88 inches (210-223 cm)
Width Estimate:
Approx. 46-48 inches (117-122 cm)
Height Estimate:
Approx. 48-50 inches (122-127 cm)
Cargo
Front Rack Capacity Estimate:
Approx. 100 lbs (45 kg)
Rear Rack Capacity Estimate:
Approx. 200 lbs (90 kg) for TBX, potentially lower for TRV depending on seating
Weights
Dry Weight Estimate:
Approx. 650-700 lbs (295-318 kg)
Towing Capacity:
Typically 1,050 lbs (476 kg) or more
Wheels And Tires
Front Tire Size:
25x8-12 (Common size, check manual for exact specification)
Rear Tire Size:
25x10-12 (Common size, check manual for exact specification)
Wheel Bolt Pattern:
4x110mm (typical for Arctic Cat of this era)
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable (ATVs are not subjected to standardized crash testing like passenger vehicles)
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Parking brake mechanism.
Drive System:
Selectable 2WD/4WD with differential lock enhances traction and control in challenging terrain.
Passive Features
Rollover Protection:
None (inherent risk with ATVs; operator responsibility)
Lighting:
Headlights, taillight, brake light for visibility.
💡 Technology Features
Infotainment
Instrument Panel:
Digital/Analog combination gauge cluster showing speed, RPM, fuel level, gear indicator, 2WD/4WD status, and warning lights.
Driver Assistance
Traction Control:
No electronic traction control systems beyond the selectable 4WD and differential lock.
Connectivity
Charging Port:
May include a 12V accessory outlet for charging devices (check specific model configuration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first (check manual for exact interval and conditions).
Air Filter Cleaning:
As needed, depending on operating conditions (e.g., dusty environments require more frequent checks).
Spark Plug Replacement:
Typically every 1,000-2,000 miles or annually, check manual for specific plug type and gap.
Cv Belt Inspection:
Regular inspection for wear and damage, especially before heavy use.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic or Mineral Oil (API SG or higher, check manual for exact specification and capacity)
Coolant Type:
Antifreeze/Coolant Mixture (e.g., ethylene glycol based, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Gear Oil Type:
Hypoid Gear Oil (e.g., SAE 80W-90, check manual for front/rear diff specific requirements)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, tie rod ends, wheel bearings, carburetor jetting issues (especially after storage or fuel contamination).
Electrical Gremlins:
Corroded electrical connectors, faulty grounds, or regulator/rectifier issues can occur with age and exposure to elements.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc. (now Textron Arctic Cat)
Origin:
Minnesota, USA. Known for snowmobiles and later expanding into ATVs.
Model Evolution
400 Platform:
The 400 platform was a staple in Arctic Cat's utility ATV lineup, offering a balance of power and maneuverability. TBX and TRV variants represent an evolution towards specific utility and passenger-carrying needs.
Production
Production Years 400:
The 400 model range was produced for many years, with the 2006 models being part of a significant generation.
🏆 Awards & Recognition
Recognitions
Atv Magazine Reviews:
While specific awards for the 2006 400 TBX/TRV are not readily available, these models were generally well-regarded in their class for utility and value by ATV publications of the era.
Ratings
Reliability Perception:
Generally considered a reliable platform when properly maintained, with common issues being typical wear and tear for its age and use.
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