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ARCTIC CAT 400 TRV 500 550 700 1000 2009 Service Manual

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Basic Information Identification Make: Arctic Cat Model: ATV (Multiple Models) Year: 2009 Product Name: ARCTIC CAT 400 TRV 500 550 700 1000 2009 Service Manual PDF Download Codes Series Covered:...
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ARCTIC CAT 400 TRV 500 550 700 1000 2009 Service Manual
Basic Information
Identification
Make: Arctic Cat
Model: ATV (Multiple Models)
Year: 2009
Product Name: ARCTIC CAT 400 TRV 500 550 700 1000 2009 Service Manual PDF Download
Codes
Series Covered: 400 TRV, 500 (Automatic and Manual), 550 H1, 550 TRV, 700 H1, 1000 H2, Thundercat
Introduction
Market Position
Category: Utility ATVs
Competitive Analysis
Competitors: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Suzuki KingQuad, Kawasaki Brute Force.
Key Features
Vehicle Attributes: Versatile utility ATVs designed for work, recreation, and hauling. TRV (Touring Ride Vehicle) models offer 2-up seating. Known for their robust chassis and powerful engines.
Manual Details
Coverage Areas
Documentation Scope: Comprehensive service and repair for all listed 2009 Arctic Cat ATV models.
Page Count
Estimated Page Count: N/A (Digital PDF, content-driven)
Manual Type
Manual Type: Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Major Systems: Engine (all variants), Drivetrain (2WD/4WD, differentials), Transmission (CVT, automatic/manual where applicable), Suspension (front and rear), Brakes (hydraulic disc systems), Electrical System (charging, ignition, lighting, accessories), Fuel System (carbureted and EFI), Cooling System, Steering, Frame, Body Panels, Cooling System, Exhaust System, Wheels and Tires, Lubrication System.
Procedures Included
Repair Procedures: Engine overhaul, transmission rebuild, brake caliper service, suspension component replacement, electrical troubleshooting and repair, fuel system diagnostics, cooling system maintenance, steering system service, differential service, clutch maintenance, drive belt replacement, chassis repair, bodywork adjustments, lubrication points and schedules, wiring diagrams.
Technical Depth
Depth Of Information: Detailed step-by-step instructions, diagnostic flowcharts, torque specifications, clearances, component identification, special tool requirements, factory specifications, troubleshooting guides for common and uncommon issues.
Manual Specifications
File Format
File Type: PDF (Portable Document Format)
Print Quality
Printability: High-resolution, suitable for printing individual pages or the entire document. Text is generally searchable.
Binding Type
Binding: N/A (Digital PDF, binding not applicable)
Paper Type
Paper Recommendation: N/A (Digital PDF, paper type not applicable)
Engine Specifications
Primary Engine
Engine Type Summary: Liquid-cooled, 4-stroke, SOHC (Single Overhead Cam), EFI (Electronic Fuel Injection) or Carbureted (depending on model variant).
Performance
Displacement Range: Approximately 375cc to 950cc, covering the 400, 500, 550 H1, 700 H1, 1000 H2, and Thundercat variants.
Fuel System
Fuel Delivery: Mikuni Carburetor (on some 500 variants) or Electronic Fuel Injection (EFI) for 550 H1, 700 H1, 1000 H2, and Thundercat models. Fuel type: Unleaded gasoline.
Transmission
Standard
Transmission Type: Automatic CVT (Continuously Variable Transmission) with engine braking.
Optional
Gearbox Variants: Some 500 models may offer manual transmission options, though the description emphasizes automatic for 500. TRV models specifically utilize CVT.
Features
Transmission Features: High/Low range, Neutral, Reverse. Selectable 2WD/4WD operation often integrated with transmission/drivetrain.
Dimensions
Exterior
Typical Length Width Height: Varies significantly by model. For example, a 700 H1 TRV might be around 90" L x 47" W x 47" H. Refer to specific model sections within the manual for exact dimensions.
Cargo
Rack Capacity: Front and rear racks typically rated for substantial loads (e.g., 100 lbs front, 200 lbs rear). Refer to manual for specific model capacities.
Weights
Dry Weight Range: Typically ranges from 600 lbs to over 800 lbs depending on the model and engine size. Refer to specific model specifications in the manual.
Safety Features
Ratings
Safety Standards: ATVs are not typically crash-tested by agencies like NHTSA. Safety relies on rider adherence to safe operating practices as outlined in the owner's manual and reinforced by this service manual's procedural accuracy.
Active Features
Braking System: Hydraulic disc brakes on all wheels. Parking brake mechanism typically integrated.
Passive Features
Chassis Design: Robust frame construction, ergonomic handlebar setup, footwells with aggressive traction. Suspension design contributes to stability.
Technology Features
Infotainment
Dashboard Features: Digital instrument clusters displaying speed, RPM, odometer, trip meter, fuel level, 4WD indicator, gear selection, and warning lights. Some models may have 12V accessory outlets.
Driver Assistance
Traction Control Aids: Selectable 2WD/4WD system with differential lock on some models for enhanced traction. Engine braking provided by the CVT.
Connectivity
Accessory Options: Provision for aftermarket accessories like winches, lighting, and storage systems. The manual provides guidance on electrical system integration for these.
Maintenance
Service Intervals
Routine Maintenance Schedule: The manual will detail specific intervals for oil changes (engine and differential), filter replacements (air, oil, fuel), spark plug checks, brake inspections, drive belt inspection/replacement, and lubrication. Typical intervals include initial break-in service, followed by every 100-250 operating hours or 6-12 months, whichever comes first.
Fluid Specifications
Recommended Fluids: Engine Oil (e.g., Arctic Cat APV 5W-50 Synthetic, SAE 10W-40 or 10W-50 depending on ambient temperature), Front & Rear Differential/Transmission Oil (e.g., Arctic Cat Gear Lube, 80W-90 GL-5), Brake Fluid (DOT 3 or DOT 4). Coolant type specific to Arctic Cat cooling systems. Exact specifications and capacities are detailed within the manual.
Known Issues
Common Wear Items: Drive belts (especially under heavy load or with aggressive riding), suspension bushings, wheel bearings, starter motors, and fuel pump components can be common wear items. The manual will guide on inspection and replacement of these.
Vehicle History
Brand Heritage
Manufacturer Origin: Arctic Cat is an American manufacturer with a long history in snowmobiles, and expanded significantly into ATVs.
Model Evolution
Key Developments 2009: The 2009 model year represents a mature lineup for Arctic Cat, incorporating popular engine platforms (H1, H2) and chassis designs across various utility and performance-oriented models.
Production
Manufacturing Location: Arctic Cat ATVs are primarily manufactured in Thief River Falls, Minnesota, USA.
Awards & Recognition
Recognitions
Industry Awards: Arctic Cat ATVs have received various industry accolades and positive reviews from publications for their performance, utility, and value over the years. Specific awards for 2009 models would be subject to reviews from that period.
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