Target Audience:
Arctic Cat 500 TRV owners, mechanics, and parts suppliers seeking accurate OEM parts information for maintenance and repair.
Value Proposition:
Provides essential OEM part numbers and visual diagrams, crucial for correct part ordering and successful repairs, saving time and preventing incorrect purchases.
Features:
Illustrated parts diagrams, comprehensive part number listings, organized by vehicle system.
Engine Assembly:
Detailed breakdown of engine components, including cylinder, piston, crankshaft, valve train, and cooling system parts.
Fuel System:
Carburetor components, fuel lines, fuel pump, and fuel tank assembly parts.
Transmission Drivetrain:
Exploded views of the automatic transmission, drive shafts, CV joints, differential, and rear axle components.
Suspension Steering:
Front and rear suspension components, including A-arms, shocks, bushings, steering knuckles, tie rods, and steering column parts.
Braking System:
Brake calipers, rotors, master cylinder, brake lines, and associated hardware.
Electrical System:
Wiring harness diagrams, lighting components, battery, starter, ignition system parts, and accessory wiring.
Bodywork Chassis:
Frame components, body panels, fenders, racks, seat assembly, and plastic trim parts.
Wheels Tires:
Wheels, hubs, lug nuts, and valve stems.
Disassembly Guidance:
Provides visual reference for the order and location of parts during disassembly.
Assembly Guidance:
Facilitates correct reassembly by illustrating component placement and identification.
Part Identification:
Lists all OEM part numbers for ordering replacements.
Depth:
Detailed exploded parts diagrams for accurate identification and visual aid in repair processes.
File Format:
Portable Document Format (PDF)
Searchability:
Typically, PDF manuals are searchable by part number or description if text-based.
Illustration Quality:
Illustrated with Exploded Parts Diagrams, quality is generally high for clear visual reference.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Type:
Likely a 4-stroke, liquid-cooled, SOHC (Single Overhead Cam) engine. Specific displacement for the 500 TRV is typically around 499cc.
Bore X Stroke:
Manufacturer specific; typically around 92mm x 75mm for similar displacement engines of that era.
Compression Ratio:
Manufacturer specific; commonly in the range of 9.0:1 to 10.5:1 for this class of ATV.
Fuel Delivery:
Likely carburetor-fed. Specific carburetor model (e.g., Mikuni BSR42) would be detailed in the manual.
Horsepower:
Estimated 25-30 HP, depending on specific tuning and regulations.
Torque:
Estimated 28-32 lb-ft, depending on specific tuning.
Fuel Type:
Unleaded gasoline (87 octane or higher recommended).
Fuel Tank Capacity:
Typically around 3.7 gallons (14 liters).
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
2WD/4WD selectable with front differential lock.
Gear Reduction:
High and Low range gears selectable via the CVT.
Transmission Fluid:
Specific Automatic Transmission Fluid (ATF) type, e.g., Arctic Cat's recommended fluid or equivalent. Check manual for exact specification.
Length:
Approx. 83 inches (210.8 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 45 inches (114.3 cm)
Wheelbase:
Approx. 50 inches (127 cm)
Front Rack Capacity:
Approx. 30 lbs (13.6 kg)
Rear Rack Capacity:
Approx. 60 lbs (27.2 kg)
Dry Weight:
Approx. 630 lbs (285.8 kg)
Ground Clearance:
Approx. 9.5 inches (24.1 cm)
Safety Standards:
Meets relevant ATV safety standards for its production year, including ANSI/SVIA guidelines.
Braking System Type:
Hydraulic disc brakes on all wheels.
Parking Brake:
Parking brake mechanism integrated into the transmission or brake system.
Lighting:
Headlights, taillight, and brake light for visibility.
Seat Belt Type:
N/A (ATVs typically do not use seat belts; rider safety relies on proper protective gear and operating procedures).
Handlebar Design:
Ergonomic handlebar design with handguards for protection and control.
Display Features:
Basic digital instrument cluster displaying speedometer, odometer, trip meter, fuel level, and indicator lights.
4Wd System:
Electronically activated 2WD/4WD system with engine braking.
Accessories Power:
Provision for accessory power outlets (e.g., cigarette lighter style) for charging electronics.
Oil Change Interval:
Typically every 100 hours or annually, whichever comes first. Refer to the specific service manual for exact intervals.
Filter Replacement:
Air filter and oil filter replacement usually recommended with oil changes or as needed based on operating conditions.
Spark Plug Replacement:
Typically every 1,000-2,000 miles or annually. Specific plug type and gap are critical.
Engine Oil Type:
High-quality 4-stroke motorcycle or ATV specific oil, typically SAE 10W-40 or 20W-50. Exact specification required from service manual.
Engine Oil Capacity:
Approx. 2.5-3.0 quarts (2.4-2.8 liters) with filter change. Check manual for exact capacity.
Cooling System Fluid:
Antifreeze/coolant mixture (50/50), typically ethylene glycol based. Specific type recommended by Arctic Cat.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
CV joint boots, drive belts (CVT), suspension bushings, and brake pads are common wear items for ATVs of this era.
Charging System:
Battery and charging system checks are important; stator or voltage regulator failure can occur over time.
Carburetor Maintenance:
Carburetor cleaning and adjustment may be needed periodically due to fuel quality and usage.
Manufacturer:
Arctic Cat, an American company with a long history in snowmobiles and powersports vehicles.
Trv Designation:
The 'TRV' designation typically signifies a two-seater (Tandem Ride Vehicle) configuration for Arctic Cat ATVs.
Production Era:
The Arctic Cat 500 TRV was part of Arctic Cat's ATV lineup during the mid-2000s, a period of significant competition and technological advancement in the ATV market.
