Arctic Cat 550 ATV 2010 Service Repair Manual

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The 2010 Arctic Cat 550 ATV is a versatile and robust all-terrain vehicle designed for a wide range of off-road applications, from utility work to recreational trail riding. Engineered for...

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Typ: Atv

Anbieter:

Art.-Nr: 90197

Stichworte: 2010 550 Arctic Cat ATV Misc Powersports

Produktvarianten

Beschreibung

The 2010 Arctic Cat 550 ATV is a versatile and robust all-terrain vehicle designed for a wide range of off-road applications, from utility work to recreational trail riding. Engineered for reliability and performance, this model features a powerful 545cc liquid-cooled, SOHC, 4-valve engine, an automatic Continuously Variable Transmission (CVT) with engine braking, and an On-Demand True All-Wheel Drive system for superior traction in challenging conditions. Its substantial ground clearance, durable chassis, and ample rack capacity make it a capable companion for demanding tasks and adventurous excursions. This comprehensive service and repair manual provides essential factory-authorized information for the 2010 Arctic Cat 550 ATV. It covers all major systems in detail, including the engine, fuel system, ignition, transmission, drivetrain, suspension, brakes, steering, and electrical components. The manual offers step-by-step procedures for routine maintenance, major repairs, assembly, and disassembly, along with troubleshooting guides, diagnostic charts, and precise torque specifications. This resource is invaluable for owners and technicians seeking to maintain, diagnose, and repair the vehicle effectively, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

550 ATV

Year:

Product Type:

Service Repair Manual

Product Format:

PDF Download

👋 Introduction

Market Position

Target Audience:

Owners and technicians requiring detailed information for maintaining and repairing the Arctic Cat 550 ATV.

Competitive Analysis

Value Proposition:

Provides essential factory-level repair data that may be unavailable or less detailed in generic repair guides.

Key Features

Features:

Offers detailed diagrams, step-by-step instructions, specifications, and troubleshooting tips.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive service and repair procedures for the 2010 Arctic Cat 550 ATV.

Page Count

Estimated Page Count:

Over 400 pages (typical for this type of comprehensive manual)

Manual Type

Type:

Factory Authorized Service Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnosis, disassembly, inspection, repair, and assembly of the 545cc liquid-cooled, SOHC, 4-valve, single-cylinder engine.

Fuel System:

Carburetor (Mikuni BSR42) operation, cleaning, adjustment, and troubleshooting, fuel pump, fuel lines, and fuel tank.

Ignition System:

CDI ignition system, spark plug specifications, coil testing, and troubleshooting.

Transmission:

Automatic Continuously Variable Transmission (CVT) system, including drive clutch, driven clutch, belt inspection and replacement, gear case lubrication, and internal components.

Drivetrain:

Front differential, rear differential, driveshafts, CV joints, and axle assembly maintenance and repair.

Suspension:

Front and rear suspension systems, including A-arms, shocks, springs, bushings, and adjustments.

Brakes:

Hydraulic disc brake system, caliper service, pad replacement, rotor specifications, brake fluid type, bleeding procedures, and master cylinder overhaul.

Steering:

Handlebar assembly, steering column, tie rods, and steering linkage components, including adjustment and troubleshooting.

Electrical System:

Wiring diagrams, charging system (stator, rectifier/regulator), starting system (starter motor, solenoid, battery), lighting, instrumentation, and accessory circuits.

Cooling System:

Radiator, cooling fan, coolant, hoses, and thermostat operation, maintenance, and service.

Frame And Bodywork:

Chassis components, body panel removal and installation, seat, fenders, racks, and bumpers.

Wheels And Tires:

Tire pressure specifications, wheel removal and installation, lug nut torque, and tire rotation.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication points, and general inspection.

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common issues across all major systems.

Major Repairs:

Engine overhauls, transmission rebuilds, suspension component replacement, and electrical system diagnostics.

Assembly And Disassembly:

Step-by-step instructions for component removal, installation, and complete unit reassembly.

Torque Specifications:

Precise torque values for all critical fasteners and components.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Extensive technical detail suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostic Capabilities:

Includes diagnostic flowcharts and symptom-based troubleshooting guides.

Rebuild Instructions:

Comprehensive instructions for complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval.

Print Quality:

High-resolution, printable pages for clear diagrams and text.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 4-valve, single-cylinder

Displacement:

545cc (33.2 cu. in.)

Cooling System:

Liquid-cooled

Performance

Bore X Stroke:

92.0 mm x 103.6 mm (3.62 in. x 4.08 in.)

Compression Ratio:

9.2:1

Fuel System

Carburetor Type:

Mikuni BSR42

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fuel Tank Capacity:

4.5 gal (17.0 L)

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with engine braking

Features

Gear Selection:

High, Low, Neutral, Reverse, Park

Drive System:

On-Demand True All-Wheel Drive (AWD)

📐 Dimensions

Exterior

Overall Length:

83 in. (210.8 cm)

Overall Width:

46 in. (116.8 cm)

Overall Height:

48 in. (121.9 cm)

Wheelbase:

50 in. (127 cm)

Ground Clearance:

11 in. (27.9 cm)

Weights

Dry Weight:

657 lbs (298 kg)

Curb Weight:

Approximately 690 lbs (313 kg) (with fluids)

Cargo

Front Rack Capacity:

100 lbs (45 kg)

Rear Rack Capacity:

200 lbs (90 kg)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Rollover Protection:

Standard roll cage design inherent in ATV construction.

Lighting:

Dual 30W headlights, 30W taillight/brake light.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD display including speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights.

Driver Assistance

Drive Modes:

On-Demand True All-Wheel Drive (AWD) for enhanced traction.

Connectivity

Accessories:

Pre-wired for various Arctic Cat accessories such as winches, lighting, and cargo boxes.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 12 months, whichever comes first.

Air Filter Cleaning:

Every 25 hours or 6 months, clean; replace as needed.

Spark Plug Inspection:

Every 100 hours or 12 months.

Brake Fluid Flush:

Every 24 months or as needed.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 Synthetic Motorcycle Oil (API SG, JASO MA or MA2)

Engine Oil Capacity:

2.3 US qt (2.2 L) with filter change.

Gearcase Oil Type:

Arctic Cat Synthetic Gear Lube or equivalent SAE 75W-90 (API GL-4).

Gearcase Oil Capacity:

220 ml (7.4 US oz).

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water).

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, and brake pad wear are common maintenance items.

Potential Issues:

While generally reliable, some units might experience carburetor adjustment issues or minor electrical connection faults if not properly maintained.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat Inc. (now Textron Off Road)

Model Evolution

Lineage:

The 550 platform represented a significant step in Arctic Cat's ATV lineup, offering a balance of power and utility.

Production

Manufacturing Origin:

Typically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

General Reputation:

Arctic Cat ATVs from this era were generally well-regarded for their utility and robust build, often praised in off-road publications for their performance in varied terrain.