Category:
All-Terrain Vehicle (ATV) / Utility Task Vehicle (UTV) - particularly a 2-up touring model.
Target User:
Owners of Arctic Cat 650 H1 TRV, independent repair shops, and professional mechanics.
Segment:
The 650 H1 TRV competed in the high-performance utility and recreational ATV market, offering 2-up seating for passenger comfort.
Versatility:
Designed for both utility work and recreational trail riding, with a focus on passenger capacity.
Engine Power:
Known for its robust H1 engine, providing ample power for towing and hauling.
Suspension Comfort:
TRV designation signifies 'Touring' with enhanced suspension for 2-up riding comfort.
Empowerment:
Empowers owners to perform their own maintenance and repairs, saving on labor costs and increasing vehicle longevity.
Accuracy:
Provides factory-correct procedures and specifications, ensuring repairs are done right the first time.
Primary Coverage:
Mechanical and electrical repair, maintenance, and troubleshooting
Diagnostic Coverage:
Fault diagnosis and correction procedures
Maintenance Coverage:
Scheduled maintenance, lubrication, and routine checks
Disassembly Reassembly:
Step-by-step instructions for component removal and installation
Estimated Page Count:
Over 500 pages (typical for this type of manual)
Type:
Repair Service Manual
Engine:
Complete engine overhaul, including cylinder head, pistons, crankshaft, valve train, lubrication system, and cooling system.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel lines, and evaporative emission control system.
Ignition System:
Spark plugs, ignition coils, ECU control, and troubleshooting.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) disassembly, inspection, repair, and adjustment. Drive axles, differentials, and wheel hubs.
Suspension Steering:
Front and rear suspension components (A-arms, shocks, springs), steering system (tie rods, steering column, rack and pinion).
Braking System:
Hydraulic brake system, brake calipers, master cylinder, brake lines, pads, and rotors. Parking brake system.
Electrical System:
Battery, charging system (stator, voltage regulator), starter motor, lighting (headlights, taillights, indicator lights), horn, wiring diagrams, fuses, relays, and switches.
Bodywork Chassis:
Frame inspection and repair, body panel removal and installation, seating, racks, and fenders.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant hoses, and coolant type specifications.
Exhaust System:
Exhaust pipes, muffler, and heat shields.
Preventative Maintenance:
Regular service checks, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair Procedures:
Detailed instructions for component repair, replacement, and adjustment.
Torque Specifications:
Crucial torque values for engine, chassis, and bolt tightening.
Wiring Diagrams:
Comprehensive electrical schematic diagrams for fault finding.
Special Tools:
Identification and usage of specialized tools required for specific procedures.
Depth:
Comprehensive: Covers everything from basic adjustments and fluid changes to complete engine and transmission overhauls, including electrical system diagnostics.
Engine Family:
Arctic Cat H1
Engine Type:
Single-cylinder, liquid-cooled, 4-stroke
Bore X Stroke:
102.0 mm x 79.0 mm (approximate, subject to specific sub-model verification)
Horsepower:
Approximately 35-40 HP (subject to specific testing and tuning)
Torque:
Significant low-end torque for towing and off-road capability.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded gasoline, minimum octane rating typically 87
Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 (refer to manual for exact specification)
Oil Capacity:
Approx. 2.5 - 3.0 liters (refer to manual for exact capacity with filter change)
Spark Plug Type:
NGK CR7E or equivalent (verify with manual)
Type:
Automatic Continuously Variable Transmission (CVT) with High/Low range
Drive System:
2WD/4WD shaft drive with locking front differential
Belt Drive System:
Primary and secondary clutch system with drive belt.
Gear Selection:
P (Park), R (Reverse), N (Neutral), L (Low), H (High)
Cvtf Fluid Type:
Specific Arctic Cat CVT fluid or equivalent synthetic CVT fluid (refer to manual for approved types)
Cvtf Fluid Capacity:
Refer to manual for exact capacity of transmission/differential fluids.
Length:
Approx. 95.6 inches (2428 mm)
Width:
Approx. 47.4 inches (1204 mm)
Height:
Approx. 49.2 inches (1250 mm)
Wheelbase:
Approx. 56 inches (1422 mm)
Dry Weight:
Approx. 663 lbs (301 kg)
Gvw:
Gross Vehicle Weight, refer to VIN plate and manual for specific limits.
Rack Capacity Front:
Approx. 100 lbs (45 kg)
Rack Capacity Rear:
Approx. 200 lbs (90 kg)
Towing Capacity:
Approx. 1050 lbs (476 kg)
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Bolt Pattern:
5x114.3 mm (common for many ATVs)
Display Panel:
Digital display providing speed, RPM, fuel level, odometer, trip meter, 2WD/4WD indicator, and gear position.
2Wd 4Wd Selection:
Electronically activated 2WD/4WD system with differential lock.
Ignition System Control:
ECU (Engine Control Unit) manages fuel injection and ignition timing.
Oil Change Interval:
Typically every 100 hours or annually, whichever comes first (refer to manual for precise interval).
Air Filter Maintenance:
Inspect every 50 hours, clean or replace as needed; more frequently in dusty conditions.
Spark Plug Replacement:
Recommend replacement every 100-200 hours or based on condition.
Cv Belt Inspection:
Inspect for wear and damage every 50 hours, replace as needed based on wear indicators.
Engine Oil Viscosity:
SAE 10W-40 or 20W-50 (API SG or higher)
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. (Refer to manual for specific type and freeze point).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Cv Belt Wear:
CVT belts can wear prematurely if subjected to abuse, improper alignment, or heavy loads. Regular inspection is key.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent faults, especially in wet conditions.
Cooling System Maintenance:
Proper coolant levels and radiator condition are crucial to prevent overheating, especially with the single-cylinder engine.
Oil Filter Example:
Arctic Cat P/N: 0415-004 or equivalent (verify with manual)
Air Filter Example:
Arctic Cat P/N: 0415-102 or equivalent (verify with manual)
Cv Belt Example:
Arctic Cat P/N: 0627-034 or equivalent (verify with manual)
Manufacturer:
Arctic Cat (Textron Off Road)
Legacy:
Arctic Cat has a long history in snowmobiles and expanded into ATVs and UTVs, known for robust designs.
Predecessors:
The 650 H1 was an evolution of Arctic Cat's ATV platform, with the TRV variant specifically designed for two-up riding.
Successors:
Later models saw engine displacements increase and technological advancements, but the 650 H1 TRV was a significant model in its time.
Production Period:
The 650 H1 platform was produced from the mid-2000s through the late 2000s, with the TRV variant being a key offering.
Manufacturing Location:
Primarily manufactured in Thief River Falls, Minnesota, USA.
