Arctic Cat 700 Diesel SD ATV 2011 Service Repair Manual

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Stichworte: 2011 700 Diesel SD Arctic Cat ATV Misc Powersports

Produktvarianten

Beschreibung

The 2011 700 Diesel SD ATV represents a robust and capable machine, distinguished by its powerful Yanmar 3-cylinder diesel engine, offering superior torque and fuel efficiency for demanding tasks. This model is engineered for high-performance utility, making it an excellent choice for users engaged in work, hunting, and extensive off-road exploration where reliable power and durability are paramount. Its design likely features a selectable 4WD system with a locking front differential, providing exceptional traction in challenging terrains, and the 'SD' designation may indicate enhanced suspension or special duty features for rugged use. This comprehensive service and repair manual provides essential information for the maintenance and upkeep of your 700 Diesel SD ATV. It covers a wide array of systems, including detailed procedures for the diesel engine, fuel, cooling, lubrication, transmission, drivetrain, suspension, steering, brakes, and electrical systems. Within its extensive pages, you will find step-by-step instructions for scheduled maintenance, engine overhauls, transmission repairs, electrical diagnostics, and component replacements, alongside crucial troubleshooting guides and technical specifications. This manual is an indispensable resource for owners and technicians aiming to ensure the optimal performance, reliability, and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

700 Diesel SD ATV

Year:

Codes

Chassis Code:

Not explicitly specified in product info, but typical for this era might be related to model series

Engine Code:

Likely a specific designation for the Yanmar diesel engine used

👋 Introduction

Market Position

Segment:

High-performance utility ATV, known for its diesel engine option providing torque and fuel efficiency.

Target Audience:

Users requiring robust performance for work, hunting, and off-road exploration, particularly those valuing diesel power.

Competitive Analysis

Competitors:

Likely competed against models from Polaris (e.g., Ranger Diesel), John Deere, and other manufacturers offering diesel ATVs or powerful utility models.

Key Features

Engine Type:

Diesel engine, a distinctive feature in the ATV market at the time, offering torque and fuel economy.

Sd Designation:

Likely refers to the 'Suspension Design' or 'Special Duty' package, often indicating enhanced suspension or features for tougher terrain.

Drivetrain Configuration:

Likely selectable 4WD with front differential lock, common for utility ATVs.

📋 Manual Details

Coverage Areas

Geographic Coverage:

Likely global market, as Arctic Cat is a North American brand with international distribution.

Language:

English

Page Count

Estimated Page Count:

Estimated 500-700 pages, typical for a comprehensive service manual covering all systems.

Manual Type

Type:

Service and Repair Manual

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage of the Yanmar diesel engine, including disassembly, assembly, inspection, and repair of all internal and external components.

Fuel System:

Detailed information on the diesel fuel injection system, fuel pump, filters, injectors, and associated components.

Cooling System:

Radiator, fan, thermostat, water pump, coolant flow, and maintenance procedures.

Lubrication System:

Oil pump, oil filter, oil passages, oil pressure specifications, and lubrication maintenance.

Ignition System:

While a diesel, this would cover glow plug system operation and testing.

Transmission:

Coverage of the automatic transmission, including operation, maintenance, and repair of internal components.

Drivetrain:

Front and rear driveshafts, differentials, CV joints, and associated components.

Suspension:

Front and rear suspension components, shock absorbers, bushings, and alignment specifications.

Steering:

Steering column, tie rods, steering rack, and power steering system (if applicable).

Brakes:

Hydraulic brake system, brake calipers, master cylinder, brake lines, pads, rotors, and bleeding procedures.

Electrical System:

Battery, charging system (alternator/stator), starter motor, lighting, wiring diagrams, fuses, and relays.

Chassis And Body:

Frame, body panels, plastics, seats, handlebars, and cosmetic component repair.

Cooling Fan Operation:

Thermostatically controlled fan operation and testing.

Instrumentation:

Speedometer, tachometer, fuel gauge, warning lights, and diagnostic indicators.

Procedures Included

Scheduled Maintenance:

Detailed procedures for routine inspections, oil changes, filter replacements, and fluid checks at specified intervals.

Troubleshooting:

Comprehensive diagnostic charts and procedures for identifying and resolving common issues and malfunctions.

Engine Overhaul:

Step-by-step instructions for complete engine disassembly, cleaning, inspection, repair, and reassembly, including torque specifications.

Transmission Repair:

Procedures for transmission fluid service, filter replacement, and internal component repair.

Brake System Maintenance:

Brake pad replacement, rotor inspection, caliper servicing, and brake fluid bleeding.

Electrical Diagnostics:

Wiring diagrams, troubleshooting electrical faults, testing components like the stator, starter, and lighting system.

Suspension Component Replacement:

Procedures for replacing shocks, bushings, ball joints, and tie rod ends.

Bodywork And Plastic Repair:

Guidance on removing and reinstalling body panels, fenders, and other plastic components.

Tire And Wheel Service:

Information on tire changes, wheel balancing, and mounting.

Technical Depth

Depth:

Comprehensive, from basic maintenance and troubleshooting to complete engine and transmission rebuilds.

Diagnostic Capability:

High, includes detailed diagnostic procedures for identifying root causes of mechanical and electrical issues.

Specifications Detail:

Extensive technical specifications, including torque values, clearances, tolerances, fluid capacities, and electrical resistance values.

📊 Manual Specifications

File Format

Format:

Searchability:

Typically searchable PDF, allowing quick access to information via keywords.

Print Quality

Quality:

High-resolution, ensuring clarity of text and diagrams for printing.

Binding Type

Binding:

Not applicable for PDF download, but implies a professionally formatted document.

Paper Type

Paper Type:

Not applicable for PDF download.

⚙️ Engine Specifications

Primary Engine

Manufacturer:

Yanmar

Type:

3-Cylinder, 4-Stroke Diesel

Displacement:

Approximately 686cc (exact bore and stroke would be in the manual).

Cooling System:

Liquid-Cooled

Horsepower:

Estimated 15-20 HP (diesel engines in this class are typically lower HP but higher torque).

Torque:

Significantly higher torque output than gasoline counterparts, ideal for towing and hauling.

Performance

Redline Rpm:

Typically around 3000-3500 RPM for this type of diesel engine.

Fuel System

Injection Type:

Direct Injection, likely with mechanical or early electronic control.

Fuel Type:

Diesel Fuel

Fuel Capacity:

Typically around 5 gallons (19 liters) for a utility ATV of this size.

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse.

Drive Modes:

2WD/4WD with locking front differential (likely electronically engaged).

Features

Engine Braking:

Effective engine braking provided by the CVT and diesel engine characteristics.

Transmission Fluid Type:

Specific CVT fluid, manual will specify part number (e.g., Arctic Cat ACT or equivalent).

📐 Dimensions

Exterior

Length:

Typically around 82-86 inches (208-218 cm).

Width:

Typically around 46-48 inches (117-122 cm).

Height:

Typically around 48-50 inches (122-127 cm).

Wheelbase:

Typically around 50-52 inches (127-132 cm).

Weights

Dry Weight:

Likely in the range of 650-700 lbs (295-318 kg) due to the diesel engine.

Towing Capacity:

Typically rated for 1000-1500 lbs (454-680 kg).

Cargo

Front Rack Capacity:

Typically around 100 lbs (45 kg).

Rear Rack Capacity:

Typically around 200 lbs (90 kg).

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with ANSI/SVIA safety standards for All-Terrain Vehicles.

Active Features

Braking System:

Hydraulic disc brakes front and rear, providing strong stopping power.

Suspension Stability:

Independent front and rear suspension contribute to stability and control.

Passive Features

Rollover Protection:

Standard ATV design relies on rider skill and terrain awareness. No specific ROPS unless an accessory.

Lighting:

Dual headlights, brake light, and taillight for visibility.

💡 Technology Features

Infotainment

Display Panel:

Digital LCD display providing speed, RPM, fuel level, gear indicator, odometer, trip meter, and various warning lights.

Driver Assistance

4Wd Engagement:

Electronic 2WD/4WD engagement with front differential lock button.

Connectivity

Charging Port:

Likely a 12V accessory outlet for charging devices.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 100-200 hours or annually, whichever comes first. Manual will provide specific interval.

Air Filter Cleaning:

Frequent checks recommended, especially in dusty conditions. Service every 50-100 hours.

Transmission Fluid Change:

Typically every 200-300 hours or annually.

Spark Plug Replacement:

Not applicable for diesel, but glow plug inspection and replacement intervals will be specified.

Fluid Specifications

Engine Oil:

Diesel engine oil, likely a SAE 15W-40 or 10W-30 API CI-4 or CJ-4 rated oil. Manual will confirm.

Coolant:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify.

Known Issues

Common Wear Items:

CV boots, bushings, ball joints, and brake pads are common wear items on any ATV.

Diesel Specific Concerns:

Potential for glow plug issues in very cold weather, fuel system maintenance (filters), and ensuring proper fuel quality.

Cvt Belt Wear:

CVT belt wear is a common maintenance item for all ATVs with CVTs; replacement intervals will be in the manual.

📚 Vehicle History

Brand Heritage

Arctic Cat Legacy:

Arctic Cat has a long history in powersports, initially known for snowmobiles and later expanding into ATVs and UTVs.

Model Evolution

700 Diesel Introduction:

The 700 Diesel was a niche offering in Arctic Cat's lineup, emphasizing utility and the advantages of diesel power for specific applications.

Production

Manufacturing Location:

Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Atv Of The Year:

No specific awards readily available for this particular model, but Arctic Cat ATVs have generally received positive reviews for utility and performance in their class.