Positioning:
Performance-oriented utility ATV
Target Audience:
Enthusiasts and owners seeking in-depth repair knowledge
Competitors 2010:
Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly
Performance Focus:
High horsepower engine, capable off-road performance
Utility Capabilities:
4x4 drivetrain, towing capacity, cargo racks
Primary Coverage:
Repair, Maintenance, Troubleshooting, Diagnostics, Specifications
Secondary Coverage:
Service, Overhaul, Adjustments, Wiring Diagrams, Exploded Views
Type:
Workshop Service Manual
Purpose:
Technical repair and maintenance procedures
Powertrain:
Engine, Transmission, Drivetrain (4x4 system, differentials)
Chassis And Suspension:
Front and Rear Suspension, Steering System, Axles, Wheel Hubs
Brakes:
Hydraulic Brake System (Front and Rear Discs), Parking Brake
Electrical System:
Ignition System, Charging System (Stator, Regulator/Rectifier), Starting System (Starter Motor, Battery), Lighting System, CDI Unit, Wiring Harnesses, Switches
Fuel System:
Fuel Tank, Fuel Pump, Fuel Filter, Carburetor (if applicable) or Fuel Injection System components
Cooling System:
Radiator, Cooling Fan, Water Pump, Thermostat, Coolant Hoses
Exhaust System:
Exhaust Pipes, Muffler, Heat Shields
Body And Frame:
Frame, Body Panels, Racks, Seat, Handlebars, Footwells
Routine Maintenance:
Oil Changes, Filter Replacements (Air, Oil, Fuel), Spark Plug Service, Lubrication Points, Valve Adjustments
Engine Overhaul:
Piston and Ring Replacement, Cylinder Head Service, Crankshaft and Connecting Rod Service, Engine Reassembly
Transmission And Drivetrain:
Clutch Service, Gearbox Disassembly and Reassembly, Drive Shaft and CV Joint Service, Differential Service
Suspension And Steering:
Shock Absorber Replacement, Bushing Service, Tie Rod End Replacement, Steering Column Service
Brake System Repair:
Brake Pad and Rotor Replacement, Brake Line Bleeding and Replacement, Caliper Service
Electrical Diagnostics:
Troubleshooting electrical faults, Wiring diagram interpretation, Component testing
Troubleshooting Guides:
Systematic approaches to identifying and resolving common issues
Technical Specifications:
Torque values, Clearances, Fluid capacities, Electrical resistance values
Depth Level:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostic Capability:
Advanced diagnostic procedures and fault finding
Engine Type:
Four-stroke, Liquid-cooled, SOHC V-Twin
Displacement:
695cc (42.4 cu. in.)
Bore X Stroke:
Refer to manual for specific dimensions
Compression Ratio:
Refer to manual for specific ratio
Horsepower:
Approx. 55-60 HP (Estimate, refer to manual for exact figure)
Torque:
Refer to manual for specific torque figures
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Oil Type:
SAE 5W-50 Synthetic (Verify with manual for precise specification)
Oil Capacity:
Refer to manual for exact capacity (typically ~2.5-3 quarts with filter)
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Modes:
2WD/4WD with front differential lock
Gear Selection:
High, Low, Neutral, Reverse, Park
Clutch:
CVT with centrifugal clutch
Cvt Fluid:
Arctic Cat Special CVT Fluid or equivalent (Refer to manual for exact specification)
Length:
Approx. 85.1 inches (216.2 cm)
Width:
Approx. 47.2 inches (119.9 cm)
Height:
Approx. 50 inches (127 cm) to handlebars
Wheelbase:
Approx. 50 inches (127 cm)
Dry Weight:
Approx. 644 lbs (292 kg)
Ground Clearance:
Approx. 10 inches (25.4 cm)
Front Rack Capacity:
Refer to manual (typically around 100 lbs)
Rear Rack Capacity:
Refer to manual (typically around 200 lbs)
Towing Capacity:
Refer to manual (typically 1,050 lbs / 476 kg)
Hitch Type:
Standard 2-inch receiver
Atv Safety Standards:
Compliance with ANSI/SVIA 1-2007 and B71.1-2003 standards
Braking System:
Hydraulic disc brakes on all wheels
Engine Braking:
Integrated with CVT system for downhill control
Rollover Protection:
N/A (ATV design inherently lacks ROPS, emphasis on operator training)
Lighting:
Dual front headlights, rear brake light
Display Features:
Digital speedometer, odometer, trip meter, fuel gauge, gear indicator (basic display)
Electronic Fuel Injection:
Ensures optimal fuel delivery and performance across varying conditions
Diagnostic Port:
Standard diagnostic connector for fault code retrieval (covered in manual)
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first)
Air Filter Cleaning:
Every 50 hours or as needed based on conditions
Spark Plug Replacement:
Refer to manual (typically 1,000-2,000 miles or annually)
Valve Adjustment:
Refer to manual (often at 1,000-mile intervals or annually)
Engine Oil:
SAE 5W-50 Synthetic (Verify)
Coolant:
50/50 mix of antifreeze and distilled water (Ethylene Glycol based, verify type)
Brake Fluid:
DOT 3 or DOT 4 (Verify with manual)
Cvt Fluid:
Arctic Cat Special CVT Fluid or equivalent (Verify)
Potential Concerns:
CVT belt wear, potential electrical gremlins (common in many ATVs), suspension component wear due to aggressive use.
Preventative Measures:
Adhering to maintenance schedule, regular inspection of CVT belt, proper driving techniques.
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Brand Specialty:
Snowmobiles and ATVs with a focus on performance and off-road capability
Thundercat Lineage:
The Thundercat name has historically been associated with powerful, high-performance Arctic Cat snowmobiles, later applied to their flagship ATVs.
2010 Platform:
Part of the evolution of Arctic Cat's large-displacement utility/performance ATVs.
Manufacturing Location:
USA (Typically Thief River Falls, MN)
