Systems Covered:
General Information, Engine, Engine-Related Items, Fuel Systems, Engine Electrical Systems, Chassis Electrical Systems, Steering and Body, Drive Train and Brake Systems, Track/Rear Suspension
Engine Related Items:
Lubrication system, cooling system, exhaust system, engine mounting, air intake system.
Fuel Systems:
Fuel tank, fuel lines, fuel pump (if applicable), carburetors (disassembly, cleaning, adjustment), fuel filter.
Engine Electrical Systems:
Ignition system (stator, coil, CDI unit, spark plugs), lighting system, starting system (starter motor, solenoid), battery, charging system, switches, sensors.
Chassis Electrical Systems:
Handlebar controls, taillight, headlight, gauge cluster, wiring harnesses, connectors.
Steering And Body:
Handlebar assembly, steering post, ski spindles, skis, front suspension components, body panels (hood, side panels), seat assembly, storage compartments.
Drive Train And Brake Systems:
Clutch alignment and adjustment, chaincase (if applicable for models with chain drive), drive axle, sprocket, brake caliper, brake disc, brake lever, brake pedal, brake lines, master cylinder, slave cylinder.
Track Rear Suspension:
Track assembly, drive sprockets, idler wheels, suspension arms, shock absorbers (front and rear), springs, lubrication points for suspension.
Procedures Included:
Maintenance, Repair, Rebuilding, Refurbishing, Restoration, Diagnostics, Troubleshooting, Step-by-step repair procedures, Wiring diagram tracing, Engine management system analysis, Common fixes, Mechanic guidance
Engine Repair:
Engine disassembly, inspection, component replacement (pistons, rings, cylinders), reassembly, torque specifications for internal engine fasteners.
Clutch Service:
Removal, inspection, cleaning, weight and spring changes (for tuning), and reinstallation of primary and secondary clutches.
Electrical Troubleshooting:
Step-by-step diagnostic procedures for electrical faults, including testing circuits, components, and using wiring diagrams to identify issues.
Suspension Service:
Inspection, adjustment, and replacement of suspension components, including shock absorbers, bushings, and alignment.
Tuning And Adjustment:
Guidance on adjusting carburetors, clutches, and other systems to optimize performance for different riding conditions or rider preferences.
Technical Depth:
Comprehensive factory-level detail for professional technicians and owners, including advanced troubleshooting and secret techniques used by top mechanics.
Engine Type:
Liquid-cooled, 2-stroke, parallel-twin (based on model context)
Displacement:
698cc (inferred from model name '700')
Horsepower:
Approx. 125-135 HP (typical for this model/engine class, specific data in manual)
Torque:
Specific torque figures available in manual
Fuel Delivery:
Carbureted (typically dual Mikuni VM series for this era/model, specific details in manual)
Fuel Type:
Unleaded gasoline (refer to manual for octane requirements)
Carburetor Model:
Likely Mikuni VM series (e.g., VM34), specific model and jetting details provided in manual.
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance (details in manual)
Bore X Stroke:
Specific bore and stroke dimensions are available in the manual for detailed engine work.
Break In Service:
Specific break-in procedure and mileage/hour interval for initial service detailed in manual.
Regular Maintenance:
Intervals for checking/replacing spark plugs, air filters, drive belts, lubrication points, track tension, and coolant levels are provided in the manual.
Engine Oil Type:
2-stroke synthetic blend or premium 2-stroke oil; specific API TC classification and viscosity grades will be listed in the manual.
Coolant Type:
Antifreeze/coolant mixture (e.g., ethylene glycol based); specific ratio and type (e.g., long-life) detailed in manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid; specific type confirmed in manual.
Gearcase Lubricant:
Specific gearcase lubricant type and capacity will be detailed in the manual.
Chaincase Oil:
If applicable, the type and viscosity of chaincase oil will be specified.
Common Wear Items:
Drive belts, carbides (on skis), track lugs, suspension bushings, and primary/secondary clutch components are common wear items addressed in the manual's maintenance sections.
Troubleshooting Focus:
The manual offers specific guidance on diagnosing common starting issues, power loss, erratic idling, and driveability problems, often related to fuel delivery, ignition, or clutch performance.
