🏷️ Basic Information

Make:

Arctic Cat

Model Years Covered:

1999, 2000

Product Type:

Service Repair Manual

👋 Introduction

Value Proposition:

Provides expert-level knowledge for maintaining, diagnosing, repairing, adjusting, and rebuilding Arctic Cat snowmobiles, mirroring information used by professional technicians.

Differentiation:

Offers comprehensive coverage for a wide range of Arctic Cat models from 1999-2000, including detailed troubleshooting, specific model variations, and extensive technical data like wiring diagrams and torque specifications.

Content Highlights:

Step-by-step instructions, detailed pictures, illustrations, wiring diagrams, troubleshooting tables, torque specifications, conversion charts, and specific model year data.

Intended Users:

Snowmobile owners, mechanics, technicians, and enthusiasts looking for detailed repair and maintenance information.

📋 Manual Details

Primary Coverage:

Comprehensive service and repair for Arctic Cat snowmobiles

Specific Models Covered:

Kitty Cat (1999), Bearcat 340, Panther 340, Z 370, Bearcat 440 I, 440 II, Panther 440, Z 440, ZL 440, ZL 500 Carb, ZR 500 Carb, Powder Special 500 EFI, ZL 500 EFI, ZR 500 EFI, Bearcat Wide Track, Panther 550, ZL 550, Pantera 580 EFI, ZL 580 EFI, Powder Special 600 EFI, ZL 600 EFI, ZR 600 EFI, Powder Special 600 Carb, ZL 600 Carb, ZR 600 Carb, Triple Touring 600, ZRT 600, Powder Special 700, ZL 700, ZR 700, ZRT 800, Pantera 1000, Thundercat, Thundercat Mountain Cat.

Estimated Page Count:

Significantly detailed, likely 500+ pages based on index breadth

Type:

Service and Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine removal, disassembly, cleaning, inspection, critical component measurement, assembly, troubleshooting (carbureted & EFI), cooling systems, water pumps, recoil starter

Fuel Systems:

Carbureted fuel systems, batteryless EFI fuel systems, related items

Electrical Systems:

Electrical specifications (2000 model year), resistance tests, component testing, ignition system troubleshooting and testing (EFI, Fan Cooled, Twin/Triple L/C, Digital 3-D), electrical resistance testing by model variant, ignition analyzers, voltage regulators, sensors (low-oil, high-temperature), electric start components (solenoid, charging diode, fuse, ignition switch, starter motor), wiring diagrams, wire color code

Chassis Electrical Systems:

Brakelight switches (hydraulic/mechanical), headlight dimmer, handlebar and thumb warmer elements/switches (ON/OFF, HI/OFF/LO), passenger handwarmer components, wiring diagrams

Steering Body:

Steering post (AWS III, AWS V), ski, drag link, front tie rods, spindle, steering tie rod, ski alignment, front suspension arms, front suspension shock absorbers, sway bar, consoles (EFI/Carbureted styles), taillight housing, windshield, backrest/rack/taillight assembly, tunnel/rear bumper/snowflap, headlight assemblies (1-bulb & 3-bulb halogen), headlight aim adjustment

Drivetrain Brakes:

Drive belt, drive clutch, driven pulley, drive train schematics (with/without reverse), drive train/brake disc assemblies, chain adjuster, hydraulic brake system, mechanical brake system, brake lever/master cylinder, drive system specifications, chain case specifications, drive system components, cam arms (Arctic Cat/Comet), chain and sprocket information, drive belt dimension/replacement charts, center-to-center/offset specifications, troubleshooting (drive clutch/pulley, drive belt, hydraulic brake)

Track Rear Suspension:

Track tension, idler wheel selection, suspension understanding and setup basics, suspension mounting locations, chassis and skid frame details, slide rail, front and rear arm schematics, articulating skid frame, drive sprocket location, drive track usage history, skid frame schematics, rebuildable shock absorber usage, shock absorber part numbers, spring selection, shock piston depth, shock tools and kits, valve stacks, IFP shock servicing, quick-adjust shock servicing, travel limiting spacers, remote reservoir shocks, bearing caps, shaft seals, ski shock bumpers, shock pressurization, troubleshooting track systems

Cooling System:

Detailed coverage of the liquid cooling system, including repair of water pumps for various engine sizes and configurations.

Suspension Details:

In-depth coverage of front and rear suspension systems, including rebuildable shock absorber servicing, spring selection, and setup basics.

Electrical Component Testing:

Detailed instructions for testing individual electrical components such as voltage regulators, sensors, ignition coils, and starter system parts.

Major Procedures:

Maintenance, diagnosis, repair, adjustment, rebuilding of all covered systems

Diagnostic Procedures:

Extensive troubleshooting tables and procedures for engine, fuel, electrical, drive train, and suspension systems.

Adjustment Procedures:

Ski alignment, headlight aim adjustment, brake lever adjustment, chain case tensioner adjustment.

Rebuild Procedures:

Covers complete rebuilding of engines, drive clutches, driven pulleys, and suspension components like rebuildable shocks.

Depth:

Comprehensive, expert-level detail suitable for technicians and mechanics, including step-by-step instructions, detailed pictures, illustrations, wiring diagrams, and troubleshooting tables.

Wiring Information:

Comprehensive wiring diagrams and wire color code descriptions for 2000 models, critical for electrical diagnostics and repairs.

Torque Specifications:

Extensive torque specifications provided for various components throughout the chassis, engine, and drivetrain sections, crucial for correct assembly.

📊 Manual Specifications

Format:

PDF

Quality:

High Quality

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Features:

Indexed, Printable, Searchable (inherent to PDF)

Os Compatibility:

Compatible with all versions of Windows & Macintosh

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Engine Types:

Various displacements and configurations including 60 cc (1999), 340cc, 370cc, 440cc (I & II), 500cc (Carb & EFI), 550cc, 580cc EFI, 600cc (Carb, EFI, Triple), 700cc, 800cc, 1000cc.

Performance Data:

Specific performance figures (HP, Torque) are likely detailed within the manual by model, but not explicitly listed in product description. Includes specifications for 1999 and 2000 engines.

Fuel Delivery:

Covers both Carbureted and Batteryless EFI fuel systems, with specific troubleshooting for each. Details on fuel system components and related items.

Engine Procedures:

Engine removal/installation, disassembly/assembly, cleaning, inspection, critical component measurement, pressure testing, water pump repair for various configurations (Twin, 600cc Triple, 800/1000cc).

Engine Specifications Chart:

Dedicated charts for 1999 (60 cc) and 2000 Arctic Cat engines, detailing critical measurements and specifications.

Engine Troubleshooting:

Separate troubleshooting sections for Carbureted and EFI engine models.

Engine Information:

General engine information and tables of contents for engine removal, disassembly, and assembly are provided.

🔧 Transmission

Transmission Type:

CVT (Continuously Variable Transmission) drive and driven clutches are standard across snowmobile models. Details on reverse and non-reverse drive train configurations.

Optional Features:

N/A specified, but likely includes different gearing or reverse options depending on the model.

Drivetrain Components:

Covers drive clutch, driven pulley, drive train schematics, chain cases, drive sprockets, and related troubleshooting. Includes information on Arctic Cat and Comet cam arms and conversion charts.

📐 Dimensions

Body Panels:

Details on windshield, consoles, ski, tunnel, bumpers, and headlight assemblies.

Weight Specifications:

Likely includes dry weight and potentially operating weight for various models, detailed within the manual.

🛡️ Safety Features

Safety Features:

Covers braking systems (hydraulic and mechanical), brakelight switches, and warning systems like the high-temperature sensor and low-oil light.

Active Safety:

Brake system operation and troubleshooting, potentially kill switch functionality.

Passive Safety:

High-temperature warning lights, low-oil warning lights, and potentially design elements of the chassis and suspension related to stability.

💡 Technology Features

Infotainment Systems:

Basic warming systems (handlebar and thumb warmers) are covered in detail regarding electrical testing and operation.

Driver Assistance Systems:

Not applicable in the modern sense, but covers essential operational controls like steering, braking, and lighting.

Connectivity Features:

N/A

Ignition Technology:

Details on standard ignition systems, troubleshooting for EFI models, and specific coverage for 'Digital 3-D Ignition (700/800/1000 cc)', indicating advanced (for the era) ignition management.

🔧 Maintenance

Scheduled Maintenance:

The manual provides checklists for after break-in and likely detailed service intervals for engine oil, coolant, chain case oil, and general inspections as part of its comprehensive repair information.

Recommended Fluids:

Specifies recommended gasoline and oil types in the General Information section. Detailed fluid capacities and specifications for engine oil, coolant, and chain case oil are expected throughout the respective sections.

Common Problems:

The comprehensive troubleshooting sections for engine (carbureted and EFI), drive train, electrical, and track systems are designed to address common issues experienced by owners of these models.

Storage Procedures:

Includes specific procedures for preparation for storage and preparation after storage, crucial for snowmobile longevity.

Conversion Charts:

Includes helpful conversion charts for torque, fractions/decimals, drill bit sizes, and MM/Inches, aiding in precision work.

📚 Vehicle History

Brand Legacy:

Arctic Cat has a long-standing reputation in snowmobile manufacturing, known for performance and innovation in the late 1990s and early 2000s.

Model Lineup Evolution:

This manual covers a significant range of Arctic Cat's model lineup for the 1999-2000 era, showcasing the diversity in engine sizes and chassis configurations (e.g., ZR, ZL, Powder Special, Thundercat, Bearcat, Kitty Cat).

Production Details:

Focuses on the 1999 and 2000 model years, providing specific technical data relevant to these production periods. The manual also references drive track usage from 1984-2000, indicating a broad historical context.

🏆 Awards & Recognition

Industry Accolades:

No specific awards are listed for the manual itself, but the covered models were part of Arctic Cat's competitive lineup during a period of significant snowmobile development.