The Arctic Cat ZRT 600, produced in 1996, is a performance-oriented snowmobile renowned for its powerful liquid-cooled, 2-stroke, triple-cylinder engine. This model features a 597cc displacement and an estimated 100-115 horsepower, delivering robust acceleration and speed. Its engineering emphasizes reliability and a comfortable ride, making it a capable machine for enthusiasts. The ZRT series was known for its advanced design for its time, offering a premium snowmobiling experience through its potent engine and capable chassis.
This comprehensive factory service repair manual provides essential information for owners, mechanics, and technicians. It covers all major mechanical and electrical systems, including the engine, fuel, exhaust, cooling, drivetrain, suspension, steering, brakes, ignition, and lighting. Detailed procedures for routine maintenance, adjustments, inspections, component disassembly, repair, and reassembly are included. Furthermore, the manual offers advanced diagnostic capabilities, troubleshooting guides for common issues, and detailed specifications such as torque values and fluid capacities, ensuring optimal performance and longevity of the Arctic Cat ZRT 600.
Chassis Code:
Not specified in provided information
Engine Code:
Not specified in provided information
Target User:
Snowmobile owners, mechanics, technicians performing service and repair
Manual Value:
Provides factory-level information for accurate diagnostics and repairs, essential for maintaining performance and longevity
Factory Accuracy:
Represents the official documentation from Arctic Cat for the specific model and year
Comprehensiveness:
Covers all aspects of maintenance, repair, and troubleshooting
Manual Scope:
Complete factory service repair
Estimated Pages:
Likely 300-600 pages, typical for comprehensive service manuals
Type:
Service Repair Manual
Mechanical Systems:
Engine, Fuel System, Exhaust System, Cooling System, Drivetrain, Suspension, Steering, Brakes
Electrical Systems:
Ignition System, Lighting, Instrumentation, Electrical Accessories
Maintenance Procedures:
Routine maintenance, lubrication, adjustments, inspections
Repair Procedures:
Component disassembly, inspection, repair, and reassembly for all major systems
Troubleshooting:
Diagnostic charts, common problem identification, step-by-step troubleshooting guides
Diagnostic Capability:
Advanced diagnostics for engine performance, electrical issues, and mechanical failures
Rebuild Information:
Detailed instructions for engine rebuilds, transmission overhauls, and component restoration
Specifications Data:
Torque specifications, clearances, tolerances, fluid capacities, electrical values
Digital Format:
PDF (Portable Document Format)
Readability:
Designed for clear readability, with potential for high-quality printing
Physical Binding:
N/A (Digital Format)
Physical Paper:
N/A (Digital Format)
Engine Type:
Liquid-cooled, 2-stroke, triple-cylinder
Displacement:
597cc (36.4 cubic inches)
Bore X Stroke:
Not specified in provided information, but typical for this era would be around 72mm x 48mm for a 600cc triple
Horsepower:
Estimated 100-115 HP (factory figures may vary slightly)
Torque:
Not specified in provided information
Carburetion:
Dual Mikuni VM38 carburetors (typical configuration)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Oil Injection:
Arctic Cat APV automatic oil injection system
Cooling Method:
Liquid-cooled
Transmission Type:
Arctic Cat ACT (Arctic Cat Drive System) continuously variable transmission (CVT)
Drive Clutch:
Arctic Cat Drive Clutch (e.g., P-85 or similar)
Driven Clutch:
Arctic Cat Driven Clutch (e.g., Roller Cam or similar)
Gear Reduction:
Not applicable for CVT, but gear reduction ratios for secondary clutch engagement are detailed
Lubrication:
Chaincase lubrication: Arctic Cat Chaincase Lube or equivalent SAE 80W-90 gear oil
Length:
Not specified in provided information
Width:
Not specified in provided information
Height:
Not specified in provided information
Dry Weight:
Estimated 470-500 lbs (213-227 kg)
Fuel Capacity:
Typically around 10.5 gallons (39.7 liters)
Oil Capacity:
Oil injection tank capacity: approximately 3.5 quarts (3.3 liters)
Safety Standards:
Compliant with relevant snowmobile safety standards of the era
Braking System:
Hydraulic disc brake, typically on the driveshaft
Lighting:
Headlight, taillight, brake light, dashboard illumination
Chassis Design:
Integrated roll-cage/windscreen support structure for driver protection
Instrumentation:
Analog speedometer, tachometer, coolant temperature gauge, fuel gauge, oil level indicator, various warning lights
Engine Management:
CDI ignition system with automatic timing adjustments
None:
No electronic connectivity features typical of modern vehicles
Oil Change:
Check oil injection system regularly; replace oil filter as per manual recommendations (typically annually or based on mileage/hours)
Spark Plugs:
Inspect and gap spark plugs every 1,000 miles or annually; replace as needed
Drive Belt:
Inspect drive belt for wear and damage at regular intervals; replace if worn beyond specifications (typically 0.75" width or less)
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Prestone 50/50 mix) meeting specifications
Chaincase Oil:
SAE 80W-90 gear oil (e.g., Arctic Cat Chaincase Lube)
Suspension Wear:
Slight wear in A-arm bushings and tie rod ends is common over time and mileage.
Carburetor Tuning:
Carburetors may require periodic adjustment or cleaning due to altitude or fuel quality changes.
Clutch Maintenance:
Sheaves and rollers in CVT clutches may require cleaning and inspection for wear.
Manufacturer:
Arctic Cat (Textron Off Road, formerly Arctic Enterprises)
Zrt Series:
The ZRT series was known for its performance-oriented, triple-cylinder engine configurations, offering strong power and acceleration.
1996 Context:
The 1996 model year represented a mature design for the ZRT series, focusing on refinement and performance enhancements.
Manufacturing Location:
Made in Thief River Falls, Minnesota, USA
Performance Reputation:
The ZRT series was generally well-regarded for its high performance and speed in its era, often competing with top-tier models from other manufacturers.
Industry Reviews:
Reviews from the period often highlighted its strong acceleration and comfortable ride for a performance sled.
