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    Asia Rocsta AM102 1990-1997 Service Repair Manual

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    This manual covers the Asia Motors Rocsta (model code AM102), produced from 1990 to 1997. As a rugged, affordable, and capable off-road utility vehicle, the Rocsta was known for its...
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    This manual covers the Asia Motors Rocsta (model code AM102), produced from 1990 to 1997. As a rugged, affordable, and capable off-road utility vehicle, the Rocsta was known for its lightweight and agile design, often compared to contemporaries like the Jeep Wrangler and Suzuki Samurai. The first generation of this compact SUV was assembled in South Korea and offered in both 2-door convertible and hardtop body styles, featuring a part-time 4WD system. This factory service repair manual, written in English, provides comprehensive guidance for owners, mechanics, and technicians. It details routine maintenance, fluid changes, filter replacements, and inspections, alongside step-by-step repair procedures for all major components, including engine systems (petrol and diesel), drivetrain, chassis, and electrical systems. The manual also includes troubleshooting guidance, diagnostic charts, and information on specialized tools, with hundreds of illustrations and photos to facilitate understanding and ensure proper maintenance and repair of your Asia Motors Rocsta.
    🏷️ Basic Information
    Identification
    Make:
    Asia Motors
    Model:
    Rocsta
    Model Code:
    AM102
    Year:
    1990-1997
    Generation
    Generation Code:
    First Generation
    Codes
    Chassis Code:
    AM102
    👋 Introduction
    Market Position
    Vehicle Segment:
    Compact SUV / Off-road Utility Vehicle
    Competitive Analysis
    Competitors 1990S:
    Jeep Wrangler, Suzuki Samurai, Daihatsu Rocky, Toyota RAV4 (later in the generation)
    Key Features
    Vehicle Appeal:
    Rugged, affordable, capable off-road vehicle, lightweight and agile.
    Manual Benefit
    Diy Advantage:
    Empowers DIY enthusiasts and experienced mechanics with comprehensive repair information to save on labor costs.
    Cost Effectiveness:
    Significantly more cost-effective than traditional paper manuals and reduces reliance on expensive dealership repairs.
    📋 Manual Details
    Coverage Areas
    Models Covered:
    Asia Rocsta AM102 (1990-1997)
    Trims Covered:
    All Styles Covered
    Geographic Applicability:
    Primarily for markets where Asia Motors vehicles were sold (Asia, some export markets).
    Page Count
    Estimated Pages:
    Hundreds of pages
    Manual Type
    Type:
    Factory Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine Systems Petrol:
    Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System, Engine Electrical System
    Engine Systems Diesel:
    Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System
    Drivetrain:
    Clutch, Transmission, Propeller Shaft, Front and Rear Axles
    Chassis:
    Steering, Brakes, Wheels and Tyres, Suspension
    Body And Electrical:
    Body, Body Electrical System
    Special Tools:
    Dedicated section for specialized tools required for specific repair procedures.
    Procedures Included
    Maintenance:
    Routine maintenance, fluid changes, filter replacements, inspections
    Repair:
    Step-by-step repair procedures for all major components, complete disassembly and reassembly guidance
    Diagnostics:
    Troubleshooting guidance, common issues, diagnostic charts
    Technical Depth
    Depth:
    Comprehensive, from basic maintenance to advanced diagnostics and repairs. Includes detailed illustrations and photos.
    Illustrations Photos:
    Hundreds of photos and illustrations to guide procedures.
    📊 Manual Specifications
    File Format
    Compatibility:
    Windows and Mac OS, smartphones, tablets, web browsers
    Required Software:
    Adobe PDF Reader, Winzip (free)
    Searchability:
    PDF format allows for keyword searching of technical information.
    Print Quality
    Printability:
    Printable pages
    Binding Type
    Binding:
    N/A (Digital PDF)
    Paper Type
    Paper Type:
    N/A (Digital PDF)
    ⚙️ Engine Specifications
    Primary Engine Petrol
    Engine Family:
    Possibly related to Mazda or Mitsubishi small displacement engines
    Displacement Petrol:
    Likely around 1.5L or 1.8L (common for the era and vehicle class, though specific details not provided in product info)
    Fuel System Petrol:
    Carbureted or early Fuel Injection (EFI)
    Engine Configuration:
    Likely Inline-4 cylinder (I4)
    Primary Engine Diesel
    Engine Family Diesel:
    Likely small displacement diesel engines (e.g., naturally aspirated or turbo diesel)
    Displacement Diesel:
    Likely around 1.7L or 2.0L (common for the era and vehicle class, though specific details not provided in product info)
    Fuel System Diesel:
    Indirect Injection (IDI) or Direct Injection (DI)
    Engine Configuration:
    Likely Inline-4 cylinder (I4)
    Performance
    Horsepower Range Petrol:
    Estimated 70-90 HP (typical for 1.5-1.8L engines of the era)
    Torque Range Petrol:
    Estimated 80-100 lb-ft (typical for 1.5-1.8L engines of the era)
    Horsepower Range Diesel:
    Estimated 55-70 HP (typical for naturally aspirated diesel engines of the era)
    Torque Range Diesel:
    Estimated 90-110 lb-ft (typical for diesel engines of the era)
    🔧 Transmission
    Standard
    Transmission Type Standard:
    5-speed Manual Transmission
    Optional
    Transmission Type Optional:
    Likely an optional 3-speed or 4-speed Automatic Transmission was available on some models.
    Features
    Drivetrain Configuration:
    Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes.
    📐 Dimensions
    Exterior
    Body Style:
    2-door convertible or hardtop SUV
    Wheelbase:
    Approximately 2400 mm (subject to specific configuration, typical for this class)
    Weights
    Curb Weight:
    Approximately 1200-1400 kg (highly dependent on engine and body style)
    🛡️ Safety Features
    Ratings
    Crash Test Results:
    No specific rating information readily available from product description. Vehicle designed for basic utility and off-road use, likely minimal modern safety features.
    Active Features
    Active Safety:
    Basic ABS on some later models, standard braking system.
    Passive Features
    Passive Safety:
    Seat belts, basic chassis structure.
    💡 Technology Features
    Infotainment
    Audio System:
    Basic AM/FM radio, optional cassette player. Limited integration.
    Driver Assistance
    Driver Aid Features:
    Very limited; primarily basic features typical of vehicles from the late 1980s/early 1990s.
    Connectivity
    Connectivity Options:
    None (No Bluetooth, USB, or smartphone integration).
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically 5,000-7,500 km or 3-6 months for petrol, 7,500-10,000 km for diesel (refer to manual for exact specifications).
    Transmission Fluid Interval:
    Every 40,000-60,000 km or as specified by manufacturer.
    Fluid Specifications
    Engine Oil Petrol:
    API SG/SH or higher, viscosity grade 10W-30 or 10W-40 recommended (refer to manual for specific engine).
    Engine Oil Diesel:
    API CD/CE or higher, viscosity grade 15W-40 recommended (refer to manual for specific engine).
    Coolant:
    Ethylene Glycol based coolant (50/50 mix with distilled water)
    Brake Fluid:
    DOT 3 or DOT 4
    Gear Oil Transmission:
    GL-4 or GL-5 gear oil, viscosity dependent on temperature (refer to manual).
    Gear Oil Transfer Case:
    GL-4 or GL-5 gear oil, viscosity dependent on temperature (refer to manual).
    Known Issues
    Common Wear Items:
    Suspension components (bushings, ball joints), clutch wear, exhaust system corrosion, basic electrical system faults.
    Engine Specific Concerns:
    Overheating due to cooling system maintenance, potential oil leaks with age.
    📚 Vehicle History
    Brand Heritage
    Manufacturer Origin:
    South Korea
    Model Evolution
    Production Period:
    1990-1997 (as covered by the manual)
    Production
    Assembly Location:
    South Korea (Asia Motors factories)
    🏆 Awards & Recognition
    Recognitions
    Industry Awards:
    No specific awards or recognitions are highlighted in the provided product information. The vehicle was positioned as a practical and affordable off-road option.
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