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    2005-2010 ASTON MARTIN DB9 Workshop/Repair/Service MANUAL

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    The DB9, a distinguished Luxury Grand Tourer produced from 2003 to 2012, represents a pinnacle of performance, luxury, and handcrafted automotive artistry. Built upon the innovative VH (Vertical Horizontal) platform,...
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    Typ: Car
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    Art.-Nr: 137199
    The DB9, a distinguished Luxury Grand Tourer produced from 2003 to 2012, represents a pinnacle of performance, luxury, and handcrafted automotive artistry. Built upon the innovative VH (Vertical Horizontal) platform, its elegant styling, powerful 5.9-liter V12 engine, and rear-wheel-drive configuration embody an enduring legacy. This model, sharing lineage with the acclaimed DB7, was engineered to compete with elite vehicles, offering a captivating blend of exhilarating driving dynamics and refined comfort, making it a sought-after machine for discerning enthusiasts. This comprehensive workshop and service manual provides essential guidance for the maintenance and repair of the DB9. It covers all critical systems, including the engine, drivetrain, chassis, suspension, braking, electrical components, and bodywork. Detailed procedures for routine servicing, component overhauls, and diagnostic troubleshooting are included, alongside vital technical specifications. This manual is an indispensable resource for owners, technicians, and mechanics aiming to preserve the integrity, performance, and longevity of this exceptional vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Aston Martin
    Model:
    DB9
    Generation
    Generation Identifier:
    First Generation (VH Platform)
    Codes
    Chassis Code:
    DB9/CD
    👋 Introduction
    Market Position
    Vehicle Segment:
    Luxury Grand Tourer (GT).
    Brand Philosophy:
    Represents Aston Martin's commitment to performance, luxury, and handcrafted quality.
    Competitive Analysis
    Key Competitors:
    Ferrari 458 Italia, Bentley Continental GT, Porsche 911 Turbo, Mercedes-Benz SL-Class.
    Key Features
    Design Philosophy:
    Elegant styling, powerful V12 engine, rear-wheel drive, luxurious interior, handcrafted materials.
    Manual Value Proposition:
    Essential for maintaining the complex systems of a high-performance luxury vehicle, potentially saving significant costs compared to dealership servicing.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Comprehensive workshop and service procedures for the Aston Martin DB9.
    Page Count
    Estimated Page Count:
    High (typically 1000+ pages for full workshop manuals of this era and complexity, though specific page count is not provided in the source).
    Manual Type
    Type:
    Official Workshop/Repair/Service Manual.
    Language
    Language:
    English (standard for official Aston Martin documentation).
    Format
    Format:
    Likely PDF or printed manual (as used by technicians).
    📖 Manual Coverage
    Systems Covered
    Engine And Ancillaries:
    Engine mechanical, lubrication, cooling, ignition, throttle, fuel system, exhaust system.
    Drivetrain:
    Clutch, transmission (automatic and manual variants), driveline (propeller shaft, driveshafts, differential).
    Chassis And Suspension:
    Suspension (front and rear), steering, braking system, handbrake, wheels, and tyres.
    Body And Interior:
    Body structure, frame and mounting, exterior trim, interior trim, seating, mirrors, instrument panel, body panels.
    Electrical And Climate:
    Power supply, gauges, washer & wiper system, climate control, air conditioning & heat.
    Procedures Included
    Maintenance Procedures:
    Routine servicing, fluid changes, filter replacements, lubrication schedules.
    Repair Procedures:
    Detailed step-by-step instructions for component removal, repair, and reinstallation across all covered systems.
    Diagnostic Procedures:
    Troubleshooting guides, fault finding, diagnostic trouble codes (DTCs) interpretation (where applicable for the era).
    Technical Specifications:
    Torque values, clearances, fluid capacities, electrical schematics, component specifications.
    Technical Depth
    Depth Of Coverage:
    Full workshop level, covering general maintenance to complex engine and transmission overhauls.
    📊 Manual Specifications
    File Format
    Digital Format Quality:
    High-resolution, searchable PDF with clear diagrams and text (assumed for official technician manuals).
    Print Quality
    Print Quality:
    Professional printing with durable binding, high-quality paper stock for ease of use in a workshop environment (for physical copies).
    Binding Type
    Binding Type:
    Sturdy binding (spiral, perfect, or case-bound) suitable for workshop use (for physical copies).
    Paper Type
    Paper Type:
    Durable, possibly laminated pages for resistance to workshop fluids (for physical copies).
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    4.3L V8 and 5.9L V12 (DB9 primarily features the 5.9L V12, although early models might have had the 4.3L in some markets or variants, though less common for DB9). Focus is on the V12.
    Engine Displacement:
    5935 cc (5.9 Liters).
    Engine Configuration:
    V12, Naturally Aspirated.
    Engine Block Material:
    Aluminum Alloy.
    Cylinder Head Material:
    Aluminum Alloy.
    Valvetrain:
    Quad Overhead Camshafts (DOHC), 4 valves per cylinder.
    Bore X Stroke:
    89.0 mm x 79.5 mm (typical for this V12).
    Compression Ratio:
    10.0:1 (approximate).
    Performance
    Horsepower:
    450-470 bhp (approximate, depending on specific model year and tune).
    Torque:
    420-443 lb-ft (approximate, depending on specific model year and tune).
    Fuel System
    Fuel Delivery:
    Multi-Point Fuel Injection (MPI).
    Recommended Fuel:
    Premium Unleaded (95 RON or higher).
    Engine Management
    Engine Control Unit ECU:
    Bosch Motronic (likely variant).
    🔧 Transmission
    Standard
    Transmission Type:
    Touchtronic 6-speed automatic transaxle (ZF 6HP26A61).
    Optional
    Manual Transmission Availability:
    Rarely offered on DB9, primarily automatic. Some early concepts or very limited runs may have existed, but the primary market offering was automatic.
    Features
    Transmission Features:
    Rear-mounted transaxle for optimal weight distribution, paddle shifters for manual control.
    Fluid Specifications
    Automatic Transmission Fluid:
    Refer to workshop manual for specific ZF fluid type (e.g., ZF LifeguardFluid 6 or equivalent).
    📐 Dimensions
    Exterior
    Length:
    4720 mm (approx. 185.8 inches).
    Width:
    1830 mm (approx. 72.0 inches) excluding mirrors.
    Height:
    1280 mm (approx. 50.4 inches).
    Wheelbase:
    2740 mm (approx. 107.9 inches).
    Weights
    Curb Weight:
    1775 kg (approx. 3913 lbs) for Coupe, slightly more for Volante.
    Gross Vehicle Weight Rating Gvw:
    Refer to vehicle certification plate; typically around 2200 kg.
    🛡️ Safety Features
    Ratings
    Crash Test Performance:
    No specific official crash test ratings typically available from independent bodies like NHTSA or Euro NCAP for such low-volume luxury GTs of this era, but built to meet stringent road safety standards.
    Active Features
    Braking System:
    Four-wheel disc brakes, ventilated, with ABS, EBD, DSC (Dynamic Stability Control).
    Traction Control:
    Active Traction Control (ATC), Dynamic Stability Control (DSC).
    Passive Features
    Airbags:
    Front airbags, side airbags, curtain airbags (depending on market and specification).
    Body Structure:
    Advanced aluminum bonded structure (VH Platform) for rigidity and safety.
    💡 Technology Features
    Infotainment
    Infotainment System:
    Navigation system, premium audio (e.g., Bang & Olufsen or Aston Martin Premium Audio), CD player, Bluetooth connectivity (often optional or later addition).
    Driver Assistance
    Driver Assistance Features:
    Parking sensors (front and rear), cruise control, adaptive damping (optional).
    Connectivity
    Connectivity Options:
    Limited compared to modern vehicles, typically focused on audio and basic phone integration.
    🔧 Maintenance
    Service Intervals
    Minor Service Interval:
    Typically every 10,000 miles or 12 months, whichever comes first (includes oil, filter, checks).
    Major Service Interval:
    Approximately every 20,000 miles or 24 months (includes additional checks, fluid changes, spark plugs at specific intervals).
    Fluid Specifications
    Engine Oil:
    Refer to manual for specific viscosity and API rating (e.g., 0W-40 or 5W-40 synthetic, API SN or equivalent).
    Coolant:
    Ethylene Glycol-based antifreeze with corrosion inhibitors, specified type by Aston Martin.
    Brake Fluid:
    DOT 4 or DOT 4+ high-performance brake fluid.
    Power Steering Fluid:
    Refer to manual for specific synthetic power steering fluid.
    Known Issues
    Common Wear Items:
    Brake pads and discs, tires, suspension bushings, clutch wear (if manual), although primarily automatic.
    Potential Electrical Gremlins:
    Intermittent issues with sensors, door locks, infotainment system common in luxury cars of this era.
    Cooling System Maintenance:
    Regular coolant flushes and inspection of hoses and radiator are important for longevity.
    Timing Chain System:
    While generally robust, the timing chain and tensioner system is a critical area requiring attention per manufacturer guidelines.
    📚 Vehicle History
    Brand Heritage
    Aston Martin Legacy:
    Founded in 1913, Aston Martin has a storied history in motorsport and luxury automotive manufacturing.
    Model Evolution
    Db Series Lineage:
    Successor to the DB7, the DB9 marked a new era for Aston Martin with the introduction of the VH (Vertical Horizontal) platform.
    Platform Introduction:
    Launched in 2003 (for the 2004 model year), the DB9 utilized the innovative VH platform, a bonded aluminum structure.
    Production
    Production Period:
    2003-2012 (for the DB9 model range, including DB9 Coupe and Volante).
    Manufacturing Location:
    Gaydon, Warwickshire, England.
    🏆 Awards & Recognition
    Recognitions
    Design Awards:
    The DB9 received numerous accolades for its timeless design and engineering excellence upon its release.
    Ratings
    Performance Reviews:
    Consistently praised by automotive journalists for its blend of performance, luxury, and driving dynamics.
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