Aston Martin Db9 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB9 Year: 2004 Product Name: Aston Martin DB9 2004 Workshop Service Repair Manual Download Codes Chassis Code: VH Platform (Early Production) 👋...

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Typ: Autos

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Art.-Nr: 151904

Stichworte: 2004 Aston Martin Car Cars DB Series Db9

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Beschreibung

🏷️ Basic Information

Identification

Make:

Aston Martin

Model:

Year:

Product Name:

Aston Martin DB9 2004 Workshop Service Repair Manual Download

Codes

Chassis Code:

VH Platform (Early Production)

👋 Introduction

Market Position

Market Position:

Luxury Grand Tourer, competing with marques like Ferrari, Bentley, and Porsche.

Competitive Analysis

Competitive Analysis:

The DB9 represented a significant step forward for Aston Martin, blending V12 performance with elegant styling and a more modern chassis, directly challenging established players in the GT segment.

Key Features

Key Features:

Hand-built craftsmanship, V12 engine, bonded aluminum chassis, elegant design, luxurious interior.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete official full factory service repair manual

Page Count

Page Count:

Hundreds of pages (exact number not specified, but implies comprehensive)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

Print Ability

Print Ability:

Fully printable, allowing users to create hard copies of specific sections or the entire manual.

Searchability

Searchability:

PDF format allows for text searching of keywords, greatly improving efficiency in finding information.

📖 Manual Coverage

Systems Covered

Covered Systems:

• General Maintenance

• Troubleshooting

• Engine Service / Repair

• Transmission Service / Repair

• Brake System

• Wiring Diagram

• Electrical System

• Suspension

• Periodic Lubrication

• Steering

• Cooling System

• Fuel Injection

• Fuel System

• Emission System

• Heater / Air Conditioning

• Engine Control System

• Chassis / Body

• Restraint System

• Interior

• Differential / Drive

• Axle

Procedures Included

Included Procedures:

• Step-by-step instructions

• Detailed substeps

• Repair procedures

• Service procedures

• Disassembly and reassembly

• Troubleshooting guides

• Electrical system diagnostics

• Component replacement

• Routine maintenance tasks

• Fluid checks and changes

Technical Depth

Technical Depth:

Comprehensive (suitable for do-it-yourselfers and experienced mechanics), including complete disassembly

Wiring Diagrams

Wiring Diagram Detail:

Detailed wiring diagrams for all vehicle electrical systems, essential for troubleshooting and repairs.

Body And Chassis

Body And Chassis Coverage:

Includes repair and maintenance procedures for the bonded aluminium chassis and composite body panels.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Printable (entirely or selected pages), high quality

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Software Requirements:

Adobe PDF Reader

Delivery Method

Delivery Method:

Instant download link on checkout page

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V12

Engine Code:

Not explicitly stated, but related to Aston Martin's V12 lineage

Displacement:

5.9 Liters (5935 cc)

Bore X Stroke:

89 mm x 79.5 mm (approx.)

Compression Ratio:

10.0:1 (approx.)

Performance

Horsepower:

450 bhp @ 6000 rpm

Torque:

420 lb-ft @ 5000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Engine Control System

Engine Control Unit (ECU) with integrated diagnostics

Emission Control:

Catalytic converters, oxygen sensors, and engine management system for emissions compliance.

Engine Maintenance

Spark Plugs:

NGK Iridium (e.g., PFR6B) - specific part numbers confirmed in manual

Oil Type:

Synthetic 5W-30 or 10W-30 (specific Aston Martin approvals often cited in manuals)

Oil Capacity:

Approx. 10.5 liters

🔧 Transmission

Standard

Transmission Type:

Touchtronic 6-Speed Automatic (Rear-Wheel Drive Transaxle)

Optional

Optional Transmission:

Manual (less common for 2004 models, but variants might exist)

Features

Transmission Features:

Paddle shifters, sport mode

Transmission Maintenance

Transmission Fluid Type:

Mercon V or equivalent (specific to the ZF 6HP26 gearbox)

📐 Dimensions

Exterior

Length:

4711 mm (185.5 in)

Width:

1864 mm (73.4 in)

Height:

1282 mm (50.5 in)

Wheelbase:

2745 mm (108.1 in)

Weights

Curb Weight:

Approx. 1775 kg (3913 lbs)

Gross Vehicle Weight Rating:

Not commonly specified for personal luxury vehicles, but covered in the manual for service.

Interior

Seating Capacity:

2+2 seating configuration (rear seats are small)

Interior Materials:

High-quality leather, wood, and aluminum trim.

🛡️ Safety Features

Ratings

Safety Ratings:

Not independently crash-tested by agencies like NHTSA or Euro NCAP for this specific model year; relies on Aston Martin's internal engineering and safety standards.

Passive Features

Passive Safety Features:

• Front airbags

• Side airbags

• Seatbelt pre-tensioners

• Anti-lock Braking System (ABS)

• Electronic Brakeforce Distribution (EBD)

• Emergency Brake Assist (EBA)

Active Features

Active Safety Features:

• Traction Control System (TCS)

• Electronic Stability Control (ESC)

💡 Technology Features

Infotainment

Infotainment System:

Typically featured a premium audio system (e.g., Bang & Olufsen or Aston Martin branded), CD player, and navigation system (optional).

Driver Assistance

Driver Assistance Features:

Limited by modern standards, primarily focused on electronic stability and traction control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.

Connectivity

Connectivity Options:

Typically relied on integrated systems, with limited Bluetooth or USB connectivity in early models.

Chassis Technology

Chassis Construction:

Bonded aluminium structure with composite body panels, designed for rigidity and light weight.

🔧 Maintenance

Service Intervals

Recommended Service Interval:

Annually or every 10,000 miles (16,000 km), whichever comes first (typical for high-performance vehicles; manual will specify)

Major Service Intervals:

Major services often at 30,000 miles or 50,000 miles, involving more extensive checks and fluid changes.

Fluid Specifications

Engine Oil Specification:

Refer to manual for exact grade and Aston Martin approval. Typically a high-quality synthetic like 5W-30 or 10W-30.

Coolant Specification:

Ethylene glycol-based, long-life coolant. Specific Aston Martin recommended type will be detailed.

Brake Fluid Specification:

DOT 4, low-viscosity, high-performance brake fluid.

Transmission Fluid Specification:

Mercon V or equivalent (for ZF 6HP26).

Differential Fluid Specification:

GL-5 synthetic gear oil (specific viscosity to be confirmed in manual).

Known Issues

Common Issues:

• Door release mechanism issues

• Coolant leaks (especially around hoses and thermostat housing)

• Infotainment system glitches (for early models)

• Wear on aluminum chassis components

• Active damping system faults (if equipped)

Filter Part Numbers

Oil Filter Part Number:

OEM Aston Martin part number or equivalent (e.g., Mann-Filter HU821X).

Air Filter Part Number:

OEM Aston Martin part number or equivalent (e.g., Mann-Filter C36002).

Lubrication

Lubrication Points:

Comprehensive coverage of all lubrication points and recommended lubricant types as per factory specifications.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Aston Martin boasts a rich history of producing iconic sports cars and grand tourers, known for their elegant styling, powerful engines, and motorsport pedigree.

Model Evolution

Model Evolution:

The DB9 marked the first car built on Aston Martin's new VH (Vertical/Horizontal) platform, a modular aluminium chassis system that would underpin subsequent Aston Martin models. It replaced the DB7 and was a significant leap in design and engineering.

Production

Production Location:

Gaydon, Warwickshire, England

Production Years:

2003/2004 - 2012

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 2004 model year might be scarce, the DB9 generally received acclaim for its design and performance.