Systems Covered:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, HVAC
Engine Mechanical System:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing gears/belts, lubrication system, cooling system.
Engine Electrical System:
Ignition system, starter motor, alternator, battery, wiring harnesses, sensors, engine control unit (ECU) troubleshooting.
Emission Control System:
Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation), and emission-related diagnosis and repair procedures.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, intake manifold, fuel filters, and associated testing.
Clutch System:
Clutch disc, pressure plate, release bearing, clutch master cylinder, clutch slave cylinder, hydraulic lines, and adjustment/replacement.
Manual Transaxle System:
Gearbox components, shift mechanism, bearings, seals, differential assembly, fluid changes, and repair procedures.
Automatic Transaxle System:
Torque converter, transmission fluid, valve body, planetary gear sets, seals, clutches, bands, hydraulic control systems, and diagnostic procedures.
Driveshaft And Axle:
CV joints, drive shafts, rear axle assembly (for Quattro), wheel bearings, and related components.
Suspension System:
Front and rear suspension components, struts, shock absorbers, springs, control arms, bushings, ball joints, sway bars, and wheel alignment.
Steering System:
Steering rack, power steering pump, power steering fluid, steering column, tie rods, and associated repairs.
Restraint System:
Seatbelts, pretensioners (if equipped), and associated interior trim related to safety restraint components.
Brake System:
Brake discs, brake pads, brake calipers, brake master cylinder, brake booster, brake lines, parking brake system, and ABS troubleshooting (if applicable).
Body Interior And Exterior:
Door mechanisms, window regulators, body panels, bumpers, trim pieces, interior upholstery, dashboard removal, and bodywork repair guidance.
Body Electrical System:
Headlights, taillights, interior lighting, power windows, power locks, wipers, horn, dashboard instrumentation, warning lights, and fuse/relay locations.
Heating Ventilation Air Conditioning:
HVAC system components, blower motor, heater core, A/C compressor, refrigerant systems, climate controls, and ductwork.
Wiring Schematic:
Comprehensive wiring schematics for all electrical systems, aiding in troubleshooting and repair.
Procedures Included:
Step-by-step instructions, troubleshooting, diagnostics, repair, maintenance
Procedures Included Details:
Detailed procedures for routine maintenance, minor repairs, major component overhauls, and diagnostic troubleshooting trees.
Technical Depth:
Comprehensive, dealer-level specifications and procedures
Visual Aids:
Includes diagrams and illustrations to clarify repair steps.
Engine Variants:
Likely includes 2.2L inline-5 (e.g., Audi 100 CD, 200 turbo), 2.3L inline-5 (e.g., Audi 100 CS, Quattro), and potentially diesel variants (e.g., 2.0L TD).
Engine Displacement Range:
Likely 2.0L to 2.3L for naturally aspirated gasoline, and potentially larger displacements for turbocharged models.
Performance Details:
Details on naturally aspirated and turbocharged engines, with specifications for power output, torque, and fuel delivery systems.
Turbocharged Variants:
Specific details on the Audi 200's turbocharged inline-5 engines, including boost pressure, intercooling, and performance tuning.
Fuel System Details:
Covers mechanical fuel injection (CIS-Jetronic) and potentially early electronic fuel injection (EFI) systems, including fuel pump, injectors, and pressure regulators.
Service Intervals:
Detailed recommended intervals for oil changes, filter replacements, spark plugs, timing belt (if applicable to specific engines), brake fluid, coolant, and other essential maintenance tasks.
Fluid Specifications:
Specifics on engine oil viscosity (e.g., SAE 5W-40, 10W-40 depending on climate), coolant type (G11), brake fluid DOT specification, transmission fluid type (e.g., ATF Dexron II), and power steering fluid.
Transmission Fluid Capacity:
Manuals typically include specific fill capacities for both manual and automatic transmissions.
Known Issues:
The manual would address common wear items and potential issues for this generation, such as fuel distributor problems, aging rubber hoses and seals, suspension wear, and electrical contact issues.