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Audi Rs2 Avant 1994-1995 Full Service Repair Manual

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The Audi RS2 Avant, produced between 1994 and 1995, represents a unique chapter in automotive history as a high-performance station wagon developed in collaboration with Porsche. This limited-production model, based...
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Audi Rs2 Avant 1994-1995 Full Service Repair Manual
The Audi RS2 Avant, produced between 1994 and 1995, represents a unique chapter in automotive history as a high-performance station wagon developed in collaboration with Porsche. This limited-production model, based on the Audi 80 Avant, was celebrated as one of the fastest production station wagons of its time, boasting a potent 2.2-liter turbocharged inline-5 engine producing 315 horsepower and achieving 0-60 mph in just 4.9 seconds. Its aggressive styling, all-wheel-drive capability, and hand-built engine underscored its status as an ultra-fast, homologation special designed for performance enthusiasts seeking practicality. This comprehensive English-language service repair manual provides detailed information for the Audi RS2 Avant (chassis code PO). It covers all major systems, including engine, transmission, drivetrain, suspension, brakes, and electrical systems, offering step-by-step repair instructions, diagnostic procedures, and technical specifications. The manual is designed for professional technicians and advanced DIY enthusiasts, aiding in the maintenance, troubleshooting, and repair of the vehicle to ensure its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Year:
1994-1995
Codes
Chassis Code:
PO
👋 Introduction
Market Position
Segment:
Performance Wagon (Early SUV/Crossover Precursor)
Niche:
Ultra-fast, limited production, homologation special, performance family car
Competitive Analysis
Key Competitors:
BMW M3 Touring (unofficial), Mercedes-Benz E36 AMG Estate (limited availability)
Key Features
Defining Feature:
Collaboration with Porsche, hand-built engine, aggressive styling
Performance Benchmark:
One of the fastest production station wagons of its era
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
PDF
File Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All Versions of Windows & Mac
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive engine repair, overhaul, diagnostics, tuning
Transmission System:
Service, repair, and overhaul of manual and automatic transmissions
Drivetrain System:
Front-wheel drive, quattro all-wheel drive system service and repair
Suspension System:
Front and rear suspension, steering system diagnostics and repair
Brake System:
Hydraulic brake system, ABS, component replacement and bleeding procedures
Electrical System:
Wiring diagrams, diagnostic procedures, component testing, ECU information
Fuel System:
Fuel delivery, injection system, fuel tank, and related components
Cooling System:
Radiator, thermostat, water pump, cooling fan service and repair
Exhaust System:
Exhaust manifold, catalytic converter, muffler service and replacement
Body And Frame:
Body panel repair, door mechanisms, interior trim, glass replacement
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system service and repair
Interior Components:
Seating, dashboard, instrumentation, and interior trim service
Exterior Components:
Bumpers, spoilers, lighting, mirrors, and exterior trim service
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common faults
Repair:
Step-by-step repair instructions for all major components and systems
Rebuild:
Detailed procedures for engine and transmission rebuilds
Diagnostics:
Advanced diagnostic techniques, fault code interpretation, sensor testing
Wiring Diagrams:
Complete and detailed electrical wiring schematics for all systems
Illustrations:
Detailed drawings, photos, and exploded views to guide repairs
Technical Depth
Depth:
Professional technician level with extensive detail for advanced DIY
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable - All pages can be printed
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
AFY
Engine Type:
Inline 5-cylinder turbocharged
Displacement:
2226 cc (2.2 L)
Bore X Stroke:
81.0 mm x 86.4 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
315 hp (235 kW) @ 6500 rpm
Torque:
410 Nm (302 lb-ft) @ 3000 rpm
0-60 Mph:
4.9 seconds
Top Speed:
250 km/h (155 mph) (electronically limited)
Fuel System
Fuel Delivery:
Bosch Motronic M2.3.2 Engine Management System, Fuel Injection
Turbocharger:
Garrett T3 Turbocharger with Intercooler
Fuel Type:
Unleaded gasoline, premium octane
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Gear Ratios:
Refer to manual for specific ratios
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Length:
4405 mm (173.4 in)
Width:
1701 mm (67.0 in)
Height:
1421 mm (55.9 in)
Weights
Curb Weight:
1595 kg (3516 lbs)
Gross Weight Rating:
N/A (Refer to manual)
🛡️ Safety Features
Active Features
ABS:
Bosch Anti-lock Braking System (ABS)
Traction Control:
Quattro permanent all-wheel drive system
Passive Features
Airbags:
Driver and passenger airbags
Seatbelts:
Pretensioning seatbelts
Chassis Construction:
Reinforced body structure for safety
💡 Technology Features
Infotainment
Audio System:
Audi Concert/Symphony audio system (optional premium sound)
Climate Control:
Manual or optional automatic climate control (Climatronic)
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Connectivity Features:
Basic, pre-dates modern connectivity standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,000 miles) or 12 months, whichever comes first (refer to manual for specific conditions).
Timing Belt Replacement:
Every 60,000 km (37,000 miles) or 4 years (critical item, refer to manual).
Fluid Specifications
Engine Oil:
Refer to manual, typically a synthetic 5W-40 or 10W-40 meeting VW 502.00/505.00 specification.
Coolant:
G12 or equivalent VW TL 774-C specified coolant.
Transmission Fluid:
Refer to manual for specific type (e.g., G 052 171 A2 for manual gearbox, G 055 162 A2 for automatic if applicable, though RS2 was manual only).
Brake Fluid:
DOT 4
Known Issues
Common Wear Item 1:
Ignition coil pack failure leading to misfires.
Common Wear Item 2:
Turbocharger oil feed and drain line leaks.
Common Wear Item 3:
Vibrations and potential cracks in rear subframe mounts.
Common Wear Item 4:
Cooling system leaks, particularly from hoses and radiator.
Common Wear Item 5:
Age-related deterioration of rubber components (bushings, hoses).
📚 Vehicle History
Brand Heritage
Brand Focus:
Audi AG, German premium automobile manufacturer, known for quattro all-wheel drive and performance.
Model Evolution
Origin:
Developed by Audi Sport in conjunction with Porsche. A homologation special based on the Audi 80 Avant (B4).
Production
Production Years:
1994-1996
Production Location:
Ingolstadt, Germany (final assembly by Porsche in Rosslyn, South Africa)
Production Numbers:
Approximately 6600 units
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