This manual provides comprehensive service and repair information for Cesab forklift trucks, specifically covering the 315, 316, 316L, 318, 318L, and 320 models. Cesab, an Italian manufacturer with a long history in material handling, is known for producing robust and reliable equipment. The 300 series represents their counterbalanced forklift range, which has evolved with technological advancements to enhance performance, ergonomics, and safety. This manual is designed to be a complete workshop solution, enabling owners and technicians to maintain and repair these versatile machines effectively.
The purpose of this English-language manual is to offer detailed, step-by-step instructions for all service and repair procedures, covering every aspect from routine maintenance to advanced diagnostics and complete overhauls. It includes extensive coverage of all major systems, such as the engine, powertrain, hydraulics, electrical system, chassis, mast assembly, operator controls, steering, braking, cooling, fuel, and lubrication systems. Additionally, the manual provides essential information on troubleshooting, diagnostic procedures, safety guidelines, torque specifications, electrical and hydraulic schematics, wiring diagrams, and part identification, ensuring that users have the necessary knowledge to keep their Cesab forklift trucks in optimal working condition.
Model:
315, 316, 316L, 318, 318L, 320
Vehicle Type:
Forklift Truck
Market Position:
A comprehensive service solution for owners and technicians looking to maintain and repair Cesab forklift trucks, enabling cost savings through self-service.
Key Features:
Detailed step-by-step instructions, illustrative images, coverage for multiple models and variations, emphasis on DIY repair and cost savings, instant digital delivery.
Coverage Areas:
All Service & Repair Procedures, A-Z
Manual Type:
Complete Workshop Service Repair Manual
Format:
Downloadable (PDF)
Accessibility:
PC, Mac, Tablets, Smartphones
Required Software:
Adobe Reader (Free Download)
Delivery Method:
Instant Email Delivery upon Payment
Guarantee:
Customer Satisfaction Guaranteed
Systems Covered:
Engine, Powertrain, Hydraulics, Electrical System, Chassis, Mast Assembly, Operator Controls, Steering, Braking System, Cooling System, Fuel System, Lubrication System, Drive Axle, Rear Axle, Tires, Safety Systems, Troubleshooting, Maintenance
Procedures Included:
Routine Maintenance, Troubleshooting, Diagnostic Procedures, Component Removal & Installation, Overhaul Procedures, Adjustments, Electrical Schematics, Hydraulic Schematics, Torque Specifications, Part Identification, Wiring Diagrams, Safety Precautions
Technical Depth:
Comprehensive step-by-step instructions with pictures, covering all areas of servicing and repairs, from basic maintenance to advanced diagnostics and complete rebuilds.
File Format Quality:
High Quality, Printable
Print Options:
Print single pages, chapters, or the entire manual.
Searchability:
Likely searchable within PDF reader (depending on OCR quality of original document)
Engine Information:
Manual covers all engine types relevant to the Cesab 315, 316, 316L, 318, 318L, 320 models. Specific engine displacements, configurations (e.g., LPG, Diesel, Electric), and performance figures would be detailed within the manual for each variant.
Fuel System Details:
Information on fuel injection, carburetion (if applicable), fuel pumps, filters, and lines specific to each engine variant covered.
Cooling System Details:
Covers radiator, coolant, thermostat, water pump, and fan systems for optimal engine temperature management.
Lubrication System Details:
Details on engine oil specifications, oil pump, oil filter, and lubrication circuits to ensure engine longevity.
Transmission Information:
The manual covers all transmission types used across the specified Cesab forklift models, likely including hydrostatic or automatic transmission systems.
Transmission Components:
Details on torque converters, transmission pumps, valve bodies, clutches, seals, and planetary gear sets.
Transmission Fluid Specs:
Specifics on required transmission fluid types (e.g., ATF, hydraulic fluid), capacities, and change intervals.
Model Variants Covered:
Covers various configurations within the 315, 316, 316L, 318, 318L, 320 series, implying variations in dimensions and lift capacities.
Lift Capacity Range:
The manual would detail the specific lift capacities for each model variant (e.g., 315, 316, 318, 320), which typically range from 1.5 to 2.0 tonnes or higher depending on specific configurations.
Mast Height Options:
Information on different mast types and heights (e.g., Duplex, Triplex) and their retracted and extended dimensions.
Overall Dimensions:
Details on overall length, width, and turning radius for various configurations.
Operating Weight:
Specifications for operating weights and load center capacities.
Safety Features:
The manual will cover safety procedures, operator warnings, and system diagnostics related to safety functions.
Operator Safety Guidelines:
Essential safety protocols for operating Cesab forklifts, including pre-operation checks, load handling safety, and environmental considerations.
Mechanical Safety Systems:
Details on brake system integrity, mast locking mechanisms, and load stability.
Electrical Safety Procedures:
Safe practices for working on the forklift's electrical system, including battery handling and wiring.
Operator Interface Controls:
Details on the layout and function of the operator controls, including steering wheel, lift/tilt levers, dashboard indicators, and safety interlocks.
Diagnostic Tools And Features:
Information on any onboard diagnostic systems, error codes, and recommended diagnostic tools or procedures for troubleshooting.
Hydraulic System Technology:
Coverage of hydraulic pump types, valve arrangements, cylinder operation, and troubleshooting for lift, tilt, and side-shift functions.
Electrical System Schematics:
Detailed wiring diagrams for starting, charging, lighting, instrument panels, and any safety or control circuits.
Preventive Maintenance Schedule:
The manual will provide detailed recommended service intervals for daily, weekly, monthly, and annual checks, including lubrication, filter changes, fluid level checks, and system inspections.
Fluid Specifications:
Precise specifications for engine oil (API/ACEA classifications, viscosity grades like 15W-40, 10W-30), hydraulic fluid (ISO VG ratings), transmission fluid, coolant (glycol type and mixture), and brake fluid (DOT specifications).
Fluid Capacities:
Detailed capacities for engine oil, coolant, hydraulic system, transmission, and brake fluid reservoirs.
Filter Part Numbers:
Specific part numbers for oil filters, fuel filters, hydraulic filters, and air filters for each engine and system covered.
Common Issues And Solutions:
The manual is likely to include troubleshooting sections addressing common problems such as hydraulic system leaks, engine performance issues, brake wear, electrical faults, and mast operation problems, with guided repair procedures.
Tire Specifications And Care:
Information on recommended tire types (e.g., solid, pneumatic), sizes, pressure, and inspection for wear and damage.
Greasing Points And Schedule:
Diagrams and schedules for lubrication points on the mast, forks, steering linkage, and chassis.
Brand Heritage:
Cesab (Costruzioni Elettromeccaniche Apparecchiature Speciali) is an Italian manufacturer with a long history in material handling equipment, known for its robust and reliable forklift trucks.
Model Evolution:
The 300 series represents Cesab's range of counterbalanced forklift trucks, evolving with technological advancements in engine performance, hydraulics, ergonomics, and safety features. The 'L' designation often signifies specific configurations or enhancements.
Production Period:
The specific production years covered by this manual would depend on the Cesab 300 series models it encompasses. Generally, these models have been in production for several years with various updates and modifications.
Industry Recognitions:
While specific awards for this manual are not mentioned, Cesab as a brand has a reputation for producing durable and efficient material handling equipment, often recognized for innovation and reliability in the industrial sector.
