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Werkstatthandbuch für BMW 3er-Reihe 1991 1992 1993 94-1999

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Code: E36 Covered Years: 1991-1999 Codes Engine Codes Covered: M40, M42, M43, M50, M52 (4-cylinder and 6-cylinder petrol engines) Chassis...
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Art.-Nr: 583755
Werkstatthandbuch für BMW 3er-Reihe 1991 1992 1993 94-1999Werkstatthandbuch für BMW 3er-Reihe 1991 1992 1993 94-1999Werkstatthandbuch für BMW 3er-Reihe 1991 1992 1993 94-1999Werkstatthandbuch für BMW 3er-Reihe 1991 1992 1993 94-1999
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Code:
E36
Covered Years:
1991-1999
Codes
Engine Codes Covered:
M40, M42, M43, M50, M52 (4-cylinder and 6-cylinder petrol engines)
Chassis Codes Covered:
E36 (Sedan, Coupe, Convertible, Touring)
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive / Sport Sedan
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W202), Audi 80/A4 (B4/B5), Lexus ES, Volvo 850, Alfa Romeo 155.
Key Features Vehicle
Driving Dynamics:
Renowned for excellent handling, rear-wheel drive bias, and driver-focused cockpit.
Build Quality:
Exceptional German engineering and robust construction.
Engine Offerings:
Range of smooth and powerful inline-4 and inline-6 petrol engines.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Manual / Service Manual
Language:
English
Format:
Digital (PDF) or Printed
Page Count
Estimated Page Count:
1000+ (comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, overhaul procedures for all specified engine variants.
Engine Management:
Ignition system, fuel injection (Bosch Motronic), emission control systems, diagnostic trouble codes (DTCs).
Transmission Manual:
Removal, installation, disassembly, assembly, clutch operation.
Transmission Automatic:
Removal, installation, hydraulic systems, electronic control unit (ECU) diagnosis.
Drivetrain:
Driveshafts, differential, wheel bearings, axle components.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures.
Steering:
Power steering system, steering rack, steering column, troubleshooting.
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications.
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system, lighting, accessories, fuses, relays.
Climate Control:
HVAC system, air conditioning refrigerant types and servicing, heater core, blower motor.
Body And Interior:
Body panel removal and installation, interior trim, door mechanisms, glass replacement, sealant application.
Body Electrical:
Power windows, central locking, mirrors, instrument cluster, warning lights.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection.
Troubleshooting Guides:
Diagnostic procedures for common malfunctions, symptom-based troubleshooting trees.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper overhauls.
Diagnostic Procedures:
Using OBD-I tools (where applicable), interpreting sensor data, electrical circuit testing.
Adjustment Procedures:
Valve clearance adjustment, throttle body synchronization, handbrake adjustment.
Specifications And Tolerances:
Tightening torques, clearances, fluid capacities, pressure specifications.
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Complexity:
Covers basic checks to in-depth electronic system diagnosis.
Rebuild Procedures:
Detailed, step-by-step rebuild instructions for major mechanical components.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF, allowing quick access to specific information.
Printability:
Printable pages for on-vehicle use.
Print Quality
Illustrations Quality:
High-quality diagrams, schematics, and photographic illustrations.
Binding Type
Printed Manual Binding:
Durable binding (e.g., spiral-bound or perfect-bound) suitable for workshop environments.
Paper Type
Printed Manual Paper:
High-grade, durable paper resistant to grease and moisture.
⚙️ Engine Specifications
Primary Engine
Engine Variants:
316i, 318i (M40/M43), 318is (M42), 320i (M50/M52), 325i/325is (M50), 328i/328is (M52).
Displacement Range:
1.6L to 2.8L
Performance
Horsepower Range:
100 HP (316i) to 193 HP (328i)
Torque Range:
140 Nm (316i) to 280 Nm (328i)
Fuel System
Injection System:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Petrol)
Engine Features
Valve Train:
DOHC (Double Overhead Camshafts) for most variants
Engine Block Material:
Aluminum alloy
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (Steptronic optional on later models)
Features
Clutch Type:
Single dry plate, hydraulically operated
Transmission Fluid Spec:
Dexron III (Automatic), Pentosin MTF LT-2 (Manual - check specific manual for exact part number)
Differential Type:
Open differential (Limited Slip Differential - LSD - optional on M3 and sport models)
📐 Dimensions
Exterior
Sedan Length:
Approx. 4,433 mm (174.5 in)
Coupe Length:
Approx. 4,433 mm (174.5 in)
Convertible Length:
Approx. 4,450 mm (175.2 in)
Touring Length:
Approx. 4,456 mm (175.4 in)
Wheelbase:
Approx. 2,700 mm (106.3 in)
Interior
Seating Capacity:
5
Cargo
Sedan Trunk Volume:
Approx. 430 L (15.2 cu ft)
Weights
Curb Weight Range:
Approx. 1,300 kg to 1,500 kg (depending on model and equipment)
Wheel Bolt Pattern:
5x120
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not extensively tested by NHTSA in the modern sense for this era; focus on passive safety features.
Active Features
ABS:
Standard on most models from mid-90s onwards, optional earlier.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on later models.
Seatbelts:
Three-point inertia-reel seatbelts front and rear.
Chassis Design:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory cassette player with optional CD changer, basic AM/FM radio. Upgrades common.
Display:
Simple dot-matrix display for radio and OBC information.
Driver Assistance
Cruise Control:
Optional on most models.
Traction Control:
ASC (Automatic Stability Control) or ASC+T (with Traction Control) optional on some models.
Connectivity
Obc:
On-Board Computer (OBC) providing checks for fluid levels, lights, and trip computer functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000-16,000 km) or annually, depending on driving conditions and oil used. Check OBC (On-Board Computer) if equipped.
Coolant Flush Interval:
Every 2-4 years or 30,000-60,000 miles. Use BMW-approved coolant.
Transmission Fluid Change:
Manual: Lifetime fill, but recommended change around 60,000-100,000 miles. Automatic: 50,000-75,000 miles (check specific interval).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-40, API SJ/SL or ACEA A3/B3, often BMW LL-98 or LL-01 certified (check manual for exact spec based on engine).
Coolant Specification:
BMW Blue Coolant or equivalent ethylene glycol-based antifreeze (50/50 mix with distilled water).
Brake Fluid Specification:
DOT 4
Known Issues
Cooling System:
Plastic expansion tank can crack, water pump impeller failure (especially plastic ones), thermostat housing leaks.
Oil Leaks:
Valve cover gasket, oil pan gasket, front and rear main seals are common leak points.
Suspension:
Front control arm bushings (vibrations/clunking), rear trailing arm bushings, shock absorber wear.
Electrical:
Fan clutch failure, ABS sensor issues, central locking pump failure, window regulator problems.
Engine Specific Issues:
M42/M44: Timing chain guide wear; M50/M52: VANOS unit problems, oil filter housing gasket leaks.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW, Bayerische Motoren Werke AG, is a German luxury vehicle and motorcycle manufacturer founded in 1916, known for its 'Ultimate Driving Machine' slogan and focus on performance and engineering.
Model Evolution
E36 Introduction:
The E36 succeeded the E30 3 Series in 1990 (as a 1991 model year in North America) and represented a significant modernization with improved aerodynamics, ride comfort, and technology.
Body Styles:
Introduced as a sedan, followed by coupe, convertible, hatchback (3 Series Compact - E36/5), and touring (wagon) variants.
M3 Variant:
The performance-oriented M3 variant (E36 M3) was a highly acclaimed model, featuring more powerful engines and chassis upgrades.
Production
Production Years:
1990-2000 (global), 1991-1999 (North America)
Manufacturing Locations:
Germany (Munich, Dingolfing, Regensburg), South Africa, Mexico, Thailand.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
3 Series models (including E36) frequently appeared on Car and Driver's '10Best' lists during its production run.
Motor Trend Car Of The Year:
While not 'Car of the Year' for this specific generation, the 3 Series has won numerous accolades throughout its history.
Ratings
Consumer Reports:
Generally rated well for performance and handling, with noted concerns in specific areas like cooling system reliability in some reports.
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