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BMW 3-Series (E30) 325i 1987-1991 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3-Series Chassis Code: E30 Specific Model: 325i Model Years Covered: 1987-1991 👋 Introduction Market Position Positioning E30: The E30 3-Series, particularly the 325i,...
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BMW 3-Series (E30) 325i 1987-1991 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3-Series
Chassis Code:
E30
Specific Model:
325i
Model Years Covered:
1987-1991
👋 Introduction
Market Position
Positioning E30:
The E30 3-Series, particularly the 325i, represented a significant era for BMW, blending performance, luxury, and driver engagement, making it a highly sought-after model.
Competitive Analysis
Competitors E30:
Competed against models like the Mercedes-Benz 190E, Audi 90, and various performance sedans and coupes from other European and American manufacturers.
Key Features E30
Handling:
Renowned for its balanced chassis, independent suspension, and rear-wheel-drive dynamics, offering exceptional handling.
Engine Reputation:
The M20 inline-six engine is celebrated for its smooth power delivery and distinctive sound.
Design:
Classic, timeless design that has aged gracefully and remains iconic.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service, Maintenance, and Repair
Secondary Coverage:
Troubleshooting and Diagnostics
Page Count
Estimated Page Count:
Large (typically 1000+ pages for comprehensive BMW E30 manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, but physical is also common for this era)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the M20B25 inline-six engine, including overhaul, tuning, and component testing.
Fuel System:
Bosch Motronic fuel injection system diagnosis and repair, fuel pump, injectors, and pressure regulation.
Ignition System:
Ignition timing, coil, distributor, spark plugs, and control module servicing.
Cooling System:
Radiator, fan, thermostat, water pump, hoses, and coolant flush procedures.
Exhaust System:
Catalytic converter, muffler, pipes, and exhaust manifold repair.
Transmission Manual:
Getrag 260 5-speed manual gearbox, clutch replacement, and shift linkage adjustment.
Transmission Automatic:
ZF 4HP22 EH automatic transmission, fluid changes, and shift control adjustments.
Drivetrain:
Driveshaft, CV joints, differential, and axle shaft maintenance.
Suspension:
Front struts, rear shocks, control arms, bushings, springs, and alignment procedures.
Steering:
Power steering system, rack and pinion, pump, hoses, and fluid replacement.
Brakes:
Front and rear disc brakes, caliper overhaul, brake pads, rotors, fluid bleeding, and ABS system (if equipped).
Electrical System:
Wiring diagrams, fuses, relays, battery, alternator, starter, lighting, and accessory circuits.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, and glass replacement.
HVAC:
Heater core, A/C system diagnosis and repair, blower motor, and controls.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, belt inspections, and lubrication.
Troubleshooting:
Diagnostic charts, common problems, and step-by-step troubleshooting guides for various systems.
Repair:
Detailed instructions for component removal, repair, and reinstallation across all major vehicle systems.
Rebuilds:
Complete engine and transmission overhaul procedures, including specifications and tolerances.
Diagnostics:
In-depth diagnostic procedures for engine management, electrical faults, and mechanical issues.
Technical Depth
Depth:
Extensive, covering everything from basic DIY maintenance to full engine and transmission rebuilds.
Illustrations:
Includes detailed exploded views, diagrams, and schematics to aid in repairs.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF with searchable text for easy navigation, potentially with high-resolution images.
Print Quality
Print Quality Assessment:
Assuming high quality if a physical product, with clear text and sharp diagrams.
Binding Type
Binding Type Physical:
Likely perfect bound or saddle-stitched for durability in a workshop environment.
Paper Type
Paper Type Physical:
Durable, possibly coated paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B25
Engine Type:
Naturally aspirated, inline-six cylinder, SOHC
Displacement:
2494 cc (2.5 Liters)
Performance
Horsepower:
168 hp @ 5800 rpm (U.S. spec)
Torque:
225 Nm (166 lb-ft) @ 4300 rpm (U.S. spec)
Fuel System
Injection Type:
Bosch Motronic ML-1.3 (Digital Engine Management)
Fuel Type:
Unleaded Premium (91+ Octane recommended)
Engine Maintenance
Valve Lash Adjustment Interval:
Every 15,000 miles or as needed (mechanical adjustment)
🔧 Transmission
Standard
Transmission Type Standard:
Getrag 260 5-speed manual transmission
Optional
Transmission Type Optional:
ZF 4HP22 EH 4-speed automatic transmission
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (check manual for specific grade, e.g., SAE 75W-90 GL-4)
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for specific grade)
📐 Dimensions
Exterior
Wheelbase:
2565 mm (101.0 in)
Length:
4365 mm (171.9 in)
Width:
1678 mm (66.1 in)
Height:
1380 mm (54.3 in)
Weights
Curb Weight Manual:
Approximately 1250 kg (2755 lbs)
Curb Weight Automatic:
Approximately 1270 kg (2800 lbs)
Wheels And Tires
Wheel Bolt Pattern:
5x120 mm
Tire Size Standard:
205/55VR14 (e.g., on 14x6 inch wheels)
🛡️ Safety Features
Ratings
Historical Safety Standards:
Reflects safety standards of its era; modern crash test data may not be directly comparable.
Active Features
ABS:
Anti-lock Braking System (optional on many models, standard on later versions)
Passive Features
Seatbelts:
Three-point front seatbelts, often with inertia reels.
Crumple Zones:
Designed with front and rear crumple zones for energy absorption.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player, often with upgraded speaker systems available. Aftermarket head units are common.
Driver Assistance
Cruise Control:
Optional on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 7,500-10,000 miles or annually, depending on driving conditions.
Coolant Flush Interval:
Every 2-3 years or as specified by the manual.
Timing Belt Replacement:
The M20B25 uses a timing belt, typically requiring replacement every 30,000-60,000 miles or 4-5 years due to its interference engine design.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-98 or a quality synthetic 5W-30, 5W-40, or 10W-40, depending on climate and manual recommendation.
Coolant Specification:
BMW Blue Coolant or a compatible silicate-free, ethylene glycol-based antifreeze (50/50 mix with distilled water).
Brake Fluid Specification:
DOT 4 or DOT 4 Plus (ensure it's a high-quality, glycol-based fluid).
Known Issues
Engine Mounts:
Hydraulic engine mounts can degrade over time, leading to vibrations.
Coolant Leaks:
Plastic thermostat housings and radiator end tanks can become brittle and leak.
Rubber Bushings:
Suspension and subframe bushings are prone to wear and cracking, affecting handling and ride quality.
Fuel Injector Seals:
O-rings and seals on the fuel injectors can degrade, leading to fuel leaks or poor idle.
Heater Control Valve:
Common failure point, leading to no heat or inconsistent temperature control.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for 'The Ultimate Driving Machine' was solidified by models like the E30, known for engineering prowess and sporty dynamics.
Model Evolution
E30 Lineage:
The E30 was the second generation of the 3 Series, succeeding the E21 and preceding the E36, and was available in sedan, coupe, convertible, and touring body styles.
Production
Production Years Global:
1982-1994
Production Locations:
Primarily Dingolfing, Germany, and also South Africa.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Accolades:
Consistently praised by automotive media for its driving dynamics, build quality, and performance during its production run.
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