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BMW 3 Series E46 330xi Sedan 1999-2005 Workshop Manual

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This manual covers the 3 Series, specifically the 330xi Sedan model from the E46 chassis generation, produced between 1999 and 2005. Known for its premium compact executive sedan positioning, the...
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BMW 3 Series E46 330xi Sedan 1999-2005 Workshop Manual
This manual covers the 3 Series, specifically the 330xi Sedan model from the E46 chassis generation, produced between 1999 and 2005. Known for its premium compact executive sedan positioning, the E46 platform is celebrated for its exceptional driving dynamics and robust build quality, often earning accolades such as Car and Driver's 10Best awards. The 330xi variant, equipped with the potent M54B30 3.0-liter inline-6 engine and the xDrive all-wheel-drive system, exemplifies a commitment to performance, luxury, and driver engagement, making it a highly regarded choice for enthusiast drivers. This comprehensive Workshop Service Repair Manual provides detailed, factory-level information for maintaining and repairing your 330xi. It encompasses complete coverage of all major systems, including the engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, bodywork, and HVAC. Within its hundreds of printable pages, you will find step-by-step repair instructions, routine maintenance procedures, diagnostic guides, and technical specifications, all presented in English. This manual is an essential resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Body Style:
Sedan
Variant:
330xi
Model Years Covered:
1999-2005
Codes
Engine Code Identifier:
M54B30
👋 Introduction
Market Position
Market Position:
Premium compact executive sedan, known for driving dynamics and build quality
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35
Key Features
Platform Heritage:
E46 platform, considered a benchmark for handling and driver engagement in its class
Target Audience:
Enthusiast drivers, owners seeking a blend of performance, luxury, and rear-wheel-drive dynamics (or xi all-wheel-drive)
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Page Count Estimate:
Hundreds of pages (printable)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, overhaul, diagnostics, timing, cooling, lubrication, fuel delivery, ignition
Transmission:
Automatic and manual transmission service, repair, diagnostics, fluid changes, clutch (manual)
Drivetrain:
All-Wheel Drive (xi model) system service, differentials, driveshafts, CV joints
Suspension:
Front and rear suspension components, shock absorbers, struts, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Hydraulic system, ABS, DSC, brake pads, rotors, calipers, bleeding procedures
Electrical:
Complete electrical system schematics, wiring diagrams, battery, alternator, starter, lighting, power windows, central locking, ignition system
Bodywork:
Body panel removal/installation, doors, hood, trunk, bumpers, interior trim, glass replacement
HVAC:
Heating, Ventilation, and Air Conditioning system service and repair
Safety Systems:
Airbag system service and SRS diagnostics
Procedures Included
Maintenance:
Routine maintenance procedures, oil changes, filter replacements, spark plugs, fluid checks
Repair:
Step-by-step repair instructions for all major components and systems
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting
Disassembly:
Complete disassembly and reassembly of major vehicle components
Installation:
Installation procedures for replacement parts and accessories
Cleaning:
Cleaning procedures for specific components as part of repair or maintenance
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine/transmission rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable, high-resolution diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Zoom Functionality
Zoom In Out:
YES
Searchability
Text Searchability:
Implied by PDF format, allowing keyword searches
⚙️ Engine Specifications
Primary Engine
Engine Model:
M54B30
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Displacement:
2979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 6000 rpm (approx.)
Torque:
214 lb-ft @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI), Bosch Motronic Engine Management
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Cooling System
Coolant Type:
BMW Premium Coolant (G48 or equivalent blue/purple ethylene glycol-based)
Lubrication
Oil Type:
SAE 5W-30 Synthetic (BMW Longlife-01 or LL-04 compliant)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag 420G) or 5-speed Automatic (Steptronic)
Optional
Transmission Type:
5-speed Steptronic Automatic Transmission
Features
All Wheel Drive:
xDrive all-wheel-drive system (standard on 330xi)
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (check specific BMW specs for LL-01 FE, though often Dexron is referenced for this era)
Manual Transmission Fluid:
SAE 75W-90 Synthetic Gear Oil (API GL-4 or GL-5, check specific BMW specs)
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (4506 mm)
Width:
Approx. 68.5 inches (1740 mm)
Height:
Approx. 56.1 inches (1425 mm)
Wheelbase:
Approx. 107.3 inches (2726 mm)
Weights
Curb Weight:
Approx. 3500-3700 lbs (1588-1678 kg) depending on options
Cargo
Trunk Capacity:
Approx. 13.5 cubic feet (380 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for applicable model years)
IIHS Side Impact:
Good (for applicable model years)
Active Features
Traction Control:
Yes (ASC or DSC)
Stability Control:
Yes (Dynamic Stability Control - DSC)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags
Seatbelts:
Pretensioning front seatbelts, three-point rear seatbelts
💡 Technology Features
Infotainment
Infotainment System:
BMW Professional Radio, optional CD player, optional navigation system (CCC)
Driver Assistance
Driver Assistance Features:
Dynamic Stability Control (DSC), Cruise Control
Connectivity
Connectivity Options:
Optional Bluetooth integration, optional CD changer
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval (Condition Based Service - CBS) or typically every 7,500-10,000 miles (12,000-16,000 km) with synthetic oil
Engine Air Filter:
Every 30,000 miles (48,000 km) or as indicated by CBS
Cabin Air Filter:
Every 15,000 miles (24,000 km) or annually
Spark Plugs:
NGK BKR6EQUP or equivalent, replace every 60,000 miles (100,000 km)
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km)
Fluid Specifications
Brake Fluid:
DOT 4 (BMW High Performance DOT 4)
Power Steering Fluid:
Pentosin CHF 11S or equivalent (check manual for specific BMW fluid)
Known Issues
Vibration Harshness Coupler:
Common failure, leading to vibration under acceleration
Crankshaft Position Sensor:
Frequent failure, causing intermittent starting issues or stalling
Cooling System Components:
Plastic expansion tank and water pump can become brittle and leak
Oil Pan Gasket Leaks:
Common leak point on M54 engines
Oil Separator System (Ccv):
Clogged CCV can lead to pressure issues and leaks
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW's reputation for engineering, performance, and luxury vehicles
Model Evolution
E46 Generation Introduction:
Introduced in 1998 for the 1999 model year, succeeding the E36 generation
330Xi Introduction:
The 330xi variant was introduced later in the E46 lifecycle, offering the larger 3.0L engine with xDrive AWD.
Production
Production Period:
1999-2006 (E46 generation), 330xi specific years within this range
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 generation (including various models like the 330i/Ci) was a frequent recipient of Car and Driver's 10Best awards during its production run.
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