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BMW 3 Series (E46) M3 Sedan 1999-2005 Service Repair Manual

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The BMW 3 Series (E46) M3 Sedan, produced between 1999 and 2005, represents a pinnacle of performance engineering, blending exhilarating driving dynamics with the practicality of a sedan. Developed by...
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BMW 3 Series (E46) M3 Sedan 1999-2005 Service Repair Manual
The BMW 3 Series (E46) M3 Sedan, produced between 1999 and 2005, represents a pinnacle of performance engineering, blending exhilarating driving dynamics with the practicality of a sedan. Developed by BMW M, this model is renowned for its motorsport-derived S54B32 engine, a naturally aspirated 3.2-liter inline-six that delivers 333 horsepower and features individual throttle bodies for an immediate throttle response. Its chassis, honed for exceptional handling, includes a limited-slip differential and is complemented by advanced systems like Automatic Stability Control and Dynamic Stability Control. The E46 M3 is celebrated for its driver engagement and has earned significant acclaim from automotive press for its performance and handling capabilities, making it a highly sought-after vehicle for enthusiast drivers. This comprehensive Workshop Service Repair Manual provides in-depth guidance for the BMW 3 Series (E46) M3 Sedan, covering all aspects necessary for meticulous maintenance and repair. The manual details procedures for the powertrain, including the S54B32 engine and both manual and SMG transmissions, as well as chassis systems such as suspension, steering, and brakes. It also addresses electrical systems, bodywork, interior components, and HVAC. With factory-level detail, troubleshooting guides, and step-by-step instructions for disassembly and reassembly, this English-language manual is an indispensable resource for professional technicians and experienced DIY mechanics. High-quality diagrams and exploded views further enhance its utility, ensuring accurate and efficient work.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Body Style:
Sedan
Performance Variant:
M3
Production Years Covered:
1999-2005
Codes
Engine Codes Likely Covered:
S54B32
👋 Introduction
Market Position
Segment:
Performance Sedan (Compact Executive)
Target Buyer:
Enthusiast drivers seeking a blend of luxury, performance, and practicality
Competitive Analysis
Key Rivals:
Mercedes-Benz C-Class AMG, Audi S4, Lexus IS300 (performance variants)
Key Features
Performance Focus:
Highlighting the M3 variant's motorsport-derived engine and chassis tuning
Manual Utility:
Empowers owners and technicians with factory-level knowledge for maintenance and repair
Digital Convenience:
Instant download eliminates shipping delays and allows immediate access to critical repair information
📋 Manual Details
Coverage Areas
Primary Coverage:
BMW 3 Series (E46) M3 Sedan
Production Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Pages:
Hundreds (specific number not provided, but implied comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Classification:
Complete Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (S54B32), Transmission (SMG & Manual), Drivetrain (Differential, Axles)
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, DSC)
Electrical:
Engine Management (DME), Body Electronics (EWS, Comfort Module), Lighting, Audio
Body And Interior:
Body Panels, Interior Trim, Seats, HVAC System
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements
Repair:
Component Removal, Installation, Rebuilding Procedures
Disassembly Assembly:
Complete step-by-step disassembly and reassembly of all major components
Troubleshooting:
Diagnosis and repair of common and complex faults
Cleaning Reinstalling:
Procedures for cleaning and properly reinstalling components
Technical Depth
Depth:
Full Factory Level Detail
Target Audience:
Professional Technicians and Experienced DIY Mechanics
Coverage Scope:
All Styles Covered (implying all E46 M3 Sedan variations within the specified years)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (entire manual or selected pages)
Visual Aids:
High Quality Diagrams and Exploded Pictures
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Name:
S54B32
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
3.2 Liters (3246 cc)
Performance
Horsepower:
333 hp @ 7900 rpm
Torque:
262 lb-ft (355 Nm) @ 4900 rpm
Redline:
8000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Multi-point)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Induction:
Individual Throttle Bodies (ITBs)
Technical Features
Valve Train:
DOHC, 4 valves per cylinder, Double VANOS (variable valve timing)
Compression Ratio:
11.5:1
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (Getrag 420G)
Optional
Transmission Type:
6-Speed SMG (Sequential Manual Gearbox) Drivelogic
Features
Clutch:
Hydraulic Actuation
Differential:
Limited-Slip Differential (M Variable Differential Lock)
Fluid Specifications
Manual Transmission Fluid:
BMW recommends Pentosin MTF LT-2 (or equivalent) - Capacity approx. 1.6L
Smg Hydraulic Fluid:
Pentosin CHF 11S (or equivalent) - Capacity approx. 0.9L
📐 Dimensions
Exterior
Length:
Approximately 4.58 meters (180.3 inches)
Width:
Approximately 1.78 meters (70.1 inches)
Height:
Approximately 1.37 meters (53.9 inches)
Weights
Curb Weight:
Approximately 1570 kg (3461 lbs) for manual, slightly more for SMG
Gross Vehicle Weight Rating:
Typically around 2000 kg (4409 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific ratings for E46 M3 Sedan vary by model year and testing protocols, but generally good for its era.
Active Features
Traction Control:
Automatic Stability Control (ASC+T)
Brake Control:
Anti-lock Braking System (ABS), Dynamic Stability Control (DSC)
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side airbags
Body Structure:
Reinforced chassis and safety cage
💡 Technology Features
Infotainment
Audio System:
Harmon Kardon audio system was a common option, integrated into the dashboard.
Navigation:
Optional BMW Professional Navigation system available.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Sensors:
Optional rear parking sensors (Park Distance Control - PDC).
Connectivity
Telematics:
Optional telematics systems like BMW Assist could have been equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically indicated by 'Condition Based Service' (CBS) system, but often around 10,000-15,000 miles or annually.
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Spark Plug Replacement:
Typically around 60,000 miles for original equipment.
Coolant Flush:
Recommended at specified intervals, often around 30,000-50,000 miles or every 2-4 years.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) synthetic oil, typically 0W-40 or 5W-40. Capacity approx. 6.5 liters (6.9 US quarts).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 High Performance.
Known Issues
Rod Bearings:
A known potential issue on high-mileage S54 engines; early detection and preventative replacement are crucial.
Rear Subframe Mounts:
Cracking or separation of the rear subframe mounting points can occur due to stress.
Oil Sludge:
Can form if oil changes are neglected or incorrect oil is used, particularly with the S54.
Fuel Pump And Injectors:
Occasional failures can lead to rough running or no-start conditions.
📚 Vehicle History
Brand Heritage
Brand History:
BMW's long history of performance-oriented vehicles and motorsport involvement.
Model Evolution
E46 Generation:
The E46 platform represented a significant advancement in design and engineering over its E36 predecessor.
M3 Development:
The E46 M3 was developed by BMW M GmbH and is considered one of the pinnacle M cars of its era, often lauded for its driver engagement.
Production
Manufacturing Location:
Regensburg, Germany
Production Volume:
Significant production numbers, though specific M3 Sedan figures are harder to isolate.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The E46 M3 is widely regarded as one of the best-handling and most engaging driver's cars of its generation.
Automotive Press:
Consistently received high praise from automotive journalists for its performance, handling, and engine.
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