BMW 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon 1999 2000 2001 2002 2003 2004 2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation Chassis Code: E46 Codes Vehicle Models Covered: 323i, 325i, 325xi, 328i, 330i, 330xi Body Styles Covered: Sedan, Coupe, Convertible, Sport...

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Typ: Autos

Anbieter:

Art.-Nr: 493124

Stichworte: 1999 2000 2001 2002 2003 2004 2005 323i Convertible 323i Coupe 323i Sedan 323i Sport Wagon 325i Convertible 325i Coupe 325i Sedan 325i Sport Wagon 325xi Convertible 325xi Coupe 325xi Sedan 325xi Sport Wagon 328i Convertible 328i Coupe 328i Sedan 328i Sport Wagon 330i Convertible 330i Coupe 330i Sedan 330i Sport Wagon 330xi Convertible 330xi Coupe 330xi Sedan 330xi Sport Wagon BMW Car Cars Misc

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Generation

Chassis Code:

Codes

Vehicle Models Covered:

323i, 325i, 325xi, 328i, 330i, 330xi

Body Styles Covered:

Sedan, Coupe, Convertible, Sport Wagon

👋 Introduction

Market Position

Segment:

Compact Executive / Sports Sedan and Coupe segment

Competitive Analysis

Competitors:

Audi A4, Mercedes-Benz C-Class, Lexus IS

Key Features

Driving Dynamics:

Renowned for balanced chassis, rear-wheel drive, and engaging driving experience

Powertrain:

Smooth inline-six engines, available xDrive all-wheel drive

Build Quality:

Typical BMW build quality, focusing on premium materials and fitment

📋 Manual Details

Coverage Areas

Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005

Page Count

Estimated Page Count:

Extensive (typically 2000+ pages for a full workshop manual)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

All covered engines (M52, M54 variants)

Transmission:

Manual and Automatic transmissions

Drivetrain:

Rear-Wheel Drive (RWD) and xDrive (AWD)

Suspension:

Front and Rear suspension systems

Brakes:

Brake system diagnostics, repair, and maintenance

Steering:

Power steering system

Electrical:

Complete electrical system, including wiring diagrams and component testing

Body:

Bodywork repair, panel replacement, interior trim

Climate Control:

HVAC system operation and repair

Safety Systems:

Airbag system, ABS, DSC

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plugs

Diagnostics:

Troubleshooting procedures, fault code interpretation, diagnostic tool usage

Repair:

Component replacement, engine rebuilds, transmission overhauls

Installation:

Installation of new components and accessories

Specifications:

Torque specifications, fluid capacities, clearances

Engine Management:

Ignition system, fuel injection system, emissions control systems

Chassis Controls:

ABS, DSC system diagnostics and repair

Body Repair:

Panel alignment, rust repair guidance, sealant application.

Technical Depth

Depth:

Comprehensive: from basic fluid checks to complex electronic diagnostics and full engine/transmission rebuilds

Wiring Diagrams:

Detailed electrical wiring diagrams for all systems.

Diagnostic Trouble Codes:

Comprehensive listing and interpretation of OBD-II diagnostic trouble codes (DTCs).

📊 Manual Specifications

File Format

Digital Format:

PDF (searchable text is highly desirable)

Print Quality

Digital Quality:

High-resolution images, clear diagrams, readable text

Binding Type

Physical Binding:

N/A (Downloadable)

Paper Type

Physical Paper:

N/A (Downloadable)

⚙️ Engine Specifications

Primary Engine

323I:

2.5L M52TU Inline-6 (170 hp, 180 lb-ft)

325I:

2.5L M54B25 Inline-6 (189 hp, 175 lb-ft)

325Xi:

2.5L M54B25 Inline-6 (189 hp, 175 lb-ft) with xDrive AWD

328I:

2.8L M52TU Inline-6 (193 hp, 206 lb-ft)

330I:

3.0L M54B30 Inline-6 (225 hp, 214 lb-ft)

330Xi:

3.0L M54B30 Inline-6 (225 hp, 214 lb-ft) with xDrive AWD

Performance

Engine Code Notes:

M52TU (Technical Update) vs. M54 (Next Generation)

Fuel System

Injection Type:

Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91+ Octane Recommended)

🔧 Transmission

Standard

323I, 325I, 328I:

5-Speed Manual (Getrag GS5-39DZ or similar)

Optional

All Models:

5-Speed Automatic (Steptronic available on later models)

Features

Aut Trans Features:

Steptronic manual shifting mode

📐 Dimensions

Exterior

Wheelbase:

107.4 inches (2728 mm)

Length:

Varies by body style (approx. 177-183 inches)

Width:

Varies by body style (approx. 68-71 inches)

Height:

Varies by body style (approx. 55-57 inches)

Weights

Curb Weight:

Approx. 3200-3600 lbs depending on model and configuration

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Likely 4-star (for relevant years)

Active Features

Standard Anti-lock Braking System

Dynamic Stability Control (optional on some early models, standard later)

Passive Features

Airbags:

Frontal airbags, side airbags (optional)

Seatbelts:

Pretensioning seatbelts

💡 Technology Features

Infotainment

Available Systems:

BMW Business CD, BMW Professional RDS, optional navigation system (MKIV)

Driver Assistance

Features:

Cruise Control, Parking Sensors (rear, optional), Rain-sensing wipers (optional)

Connectivity

Early Systems:

Analog cellular phone integration (often outdated), basic audio system controls.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable, typically 7,500-15,000 miles or annually, depending on driving conditions and oil used (refer to manual for specific CBS recommendations)

Air Filter Interval:

20,000-40,000 miles

Spark Plug Interval:

60,000-100,000 miles (depending on plug type: copper vs. long-life)

Brake Fluid Flush:

Every 2 years

Fluid Specifications

Engine Oil:

BMW Longlife-01 (LL-01) approved 0W-30 or 5W-30 synthetic oil

Coolant:

BMW Blue Coolant (G48) or equivalent ethylene glycol-based antifreeze

Transmission Fluid Auto:

ATF LT 71141 (e.g., Pentosin ATF 8072 B)

Transmission Fluid Manual:

BMW MTF-LT-2 or equivalent (e.g., Pentosin MTF 2)

Known Issues

Cooling System:

Plastic coolant expansion tank can crack, water pump impeller prone to failure (especially plastic ones on M54), thermostat housing leaks.

Oil Leaks:

Valve cover gasket, oil filter housing gasket, oil pan gasket, rear main seal

Suspension:

Front control arm bushings (bushings fail causing wander), rear subframe bushings (can separate from chassis), sway bar links.

Electrical:

Sagging headliner, OBC (On-Board Computer) issues, HVAC blower motor resistor, Xenon headlight ballast failure.

Engine M54 Specific:

CCV (Crankcase Ventilation) system failure leading to oil consumption and vacuum leaks, VANOS solenoid issues.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's reputation for 'The Ultimate Driving Machine'

Model Evolution

E46 Introduction:

Launched in 1998 (for the 1999 model year), succeeded the E36 generation.

E46 Facelift:

Mid-cycle refresh (LCI) occurred for the 2002 model year with updated styling and features.

Production

Production Period:

1998-2006 (depending on body style and market)

🏆 Awards & Recognition

Recognitions

Car And Driver 25 Best:

Frequent inclusion in Car and Driver's '10Best' list during its production years, praised for driving dynamics.

Ratings

Jd Power:

Generally received good ratings for initial quality and performance, though reliability can vary with age and maintenance.