Engine Mechanical:
Full disassembly, inspection, and reassembly of engine components, including cylinder head, pistons, connecting rods, crankshaft, camshafts, timing belt/chain, valve train.
Engine Management:
Bosch Motronic engine management system, fuel injection, ignition system, sensors (e.g., crankshaft position, camshaft position, airflow meter, throttle position), actuators, ECU diagnosis.
Fuel System:
Fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator, fuel tank.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, expansion tank, cooling fan, heater core.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensor (lambda sensor).
Transmission Manual:
Getrag 260 5-speed manual transmission: disassembly, inspection, repair, clutch operation, gear shift mechanism.
Transmission Automatic:
ZF 4HP22 4-speed automatic transmission: operation, maintenance, troubleshooting, fluid changes, torque converter.
Drivetrain:
Driveshaft, universal joints, differential, half-shafts, wheel bearings.
Suspension Front:
MacPherson struts, control arms, ball joints, anti-roll bar, bushings, springs, shock absorbers.
Suspension Rear:
Semi-trailing arms, shock absorbers, springs, bushings, anti-roll bar.
Steering System:
Power steering rack and pinion, power steering pump, hydraulic lines, steering column, steering wheel.
Brakes Front:
Vented disc brakes, calipers, brake pads, brake rotors, brake lines.
Brakes Rear:
Solid disc brakes, calipers, brake pads, brake rotors, brake lines.
Brake Control:
Brake booster, master cylinder, parking brake, ABS (Anti-lock Braking System) if equipped.
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system (headlights, taillights, turn signals), dashboard warning lights.
Body Electrical:
Wipers, washers, horn, power windows, central locking system, mirrors, interior lighting.
Bodywork And Chassis:
Body panel removal and installation, door mechanisms, hood, trunk lid, bumpers, glass replacement, structural repair guidelines.
Heating Ventilation And Air Conditioning:
HVAC system operation, blower motor, evaporator, condenser, refrigerant system, dashboard controls.
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flush, brake fluid flush, battery testing.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting charts.
Engine Repair:
Cylinder head gasket replacement, piston ring replacement, bearing replacement, valve adjustment, timing belt/chain service.
Transmission Repair:
Clutch replacement, manual transmission rebuild, automatic transmission service and repair.
Brake Repair:
Brake pad and rotor replacement, caliper overhaul, brake line replacement, master cylinder replacement, ABS bleeding procedures.
Suspension And Steering Repair:
Ball joint replacement, control arm bushing replacement, shock absorber replacement, power steering pump replacement, tie rod end replacement.
Electrical Diagnostics:
Wiring harness repair, component testing, sensor diagnostics, starter and alternator testing.
Body And Interior Repair:
Door panel removal, window regulator repair, lock mechanism repair, weatherstripping replacement.
Depth:
Detailed step-by-step instructions with torque specifications, clearances, and diagnostic parameters.
Diagnostic Charts:
Extensive diagnostic charts for troubleshooting electrical and mechanical issues.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all systems.
Special Tools:
Identification and usage of specific BMW special tools required for certain procedures.
Oil Change Interval:
Every 7,500 miles or 12 months (check manual for specific recommendations for the year and oil used).
Timing Belt Replacement:
Every 40,000-60,000 miles or 5 years (critical due to interference engine design).
Coolant Flush:
Every 2 years or 30,000 miles.
Engine Oil Type:
SAE 15W-50 or 20W-50 synthetic or high-quality conventional oil. Consult manual for exact specifications.
Coolant Type:
BMW coolant or equivalent (50/50 mix of antifreeze and distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Manual Transmission Fluid:
SAE 75W-90 or 80W-90 gear oil.
Automatic Transmission Fluid:
ZF TE-ML 04D or DEXRON II (consult manual for precise specification).
Common Problems:
Cracked dashboards, deteriorating vacuum lines, cooling system leaks (water pump, hoses), rear subframe mounts, fuel distributor issues, AFM (Air Flow Meter) problems, OBC (On-Board Computer) failures.
Common Issues Electrical:
Corroded grounds, failing instrument cluster components, wiring harness degradation.