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BMW 325 325i 1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325 Year: 1995 Codes Chassis Code: E36 👋 Introduction Market Position Vehicle Class: Compact Executive Sedan/Coupe/Convertible Target Audience: Enthusiasts, independent...
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Art.-Nr: 432276
Stichworte: 1995 325 325i BMW Car Cars Misc
BMW 325 325i 1995 Service Repair Workshop ManualBMW 325 325i 1995 Service Repair Workshop ManualBMW 325 325i 1995 Service Repair Workshop ManualBMW 325 325i 1995 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Model Variant:
325
Year:
1995
Codes
Chassis Code:
E36
👋 Introduction
Market Position
Vehicle Class:
Compact Executive Sedan/Coupe/Convertible
Target Audience:
Enthusiasts, independent mechanics, BMW owners seeking in-depth repair knowledge
Competitive Analysis
Key Competitors 1995:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300, Acura Legend
Key Features
Vehicle Reputation:
Known for sporty handling, premium build quality, and smooth inline-six engines
Manual Value Proposition:
Enables DIY repairs and diagnostics, saving significant costs on dealership maintenance
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Format:
Likely PDF or Printed Book (derived from industry standards)
Page Count
Page Count Estimate:
Estimated 500-1000+ pages (typical for comprehensive workshop manuals)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, overhaul for the M50B25 engine
Fuel System:
Fuel injection system (Bosch Motronic M5.2), fuel pump, injectors, pressure regulation
Ignition System:
Coil-on-plug ignition, ignition timing, sensor diagnosis
Transmission Manual:
Clutch, gearbox overhaul, linkages, fluid service
Transmission Automatic:
Diagnosis, fluid service, torque converter, valve body (if applicable)
Drivetrain:
Driveshafts, differential, axle components
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings
Steering:
Power steering system, steering rack, column, linkages
Brakes:
Hydraulic system, ABS, disc brake overhaul, pad/rotor replacement, fluid bleeding
Electrical System:
Battery, charging system, starter, lighting, accessory circuits, grounding
Engine Management:
ECU diagnosis, sensor inputs/outputs, diagnostic trouble codes (DTCs)
Body And Chassis:
Body panel removal/installation, door mechanisms, interior trim, structural components
Heating Ventilation Air Conditioning HVAC:
AC system diagnosis, refrigerant handling, blower motor, climate controls
Exhaust System:
Catalytic converter, mufflers, pipes, oxygen sensors
Cooling System:
Radiator, thermostat, water pump, hoses, coolant specifications
Procedures Included
Maintenance:
Routine oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault identification
Repair:
Step-by-step instructions for component removal, installation, and adjustment
Overhaul:
Complete engine and transmission rebuild procedures
Diagnostics:
Electrical system testing, sensor testing, fault code interpretation
Technical Depth
Depth Level:
Comprehensive (mechanic-level)
Torque Specifications:
Detailed torque values for all critical fasteners
Clearances And Tolerances:
Engine bearing clearances, ring gaps, valve lash (if applicable), etc.
Wiring Diagrams:
Complete electrical schematics for various systems
Diagnostic Trouble Codes DTCs:
Interpretation and troubleshooting procedures for DTCs
📊 Manual Specifications
File Format
Digital Format Type:
PDF (common for digital manuals)
Searchability:
Likely searchable text (if professionally produced digital version)
Print Quality
Print Quality Estimate:
High-resolution diagrams and text for clear readability
Binding Type
Binding Type For Print:
Spiral-bound or perfect-bound (common for workshop manuals)
Paper Type
Paper Type For Print:
Durable, possibly glossy or matte paper stock suitable for shop environments
⚙️ Engine Specifications
Primary Engine
Engine Code:
M50B25
Engine Type:
Naturally Aspirated Inline-6 (I6)
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
189 hp @ 5900 rpm
Torque:
181 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M5.2 Fuel Injection
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Engine Management
Engine Control Unit ECU:
Bosch Motronic M5.2
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual (Getrag 260/5)
Optional
Transmission Type Opt:
4-Speed Automatic (ZF 4HP22 EH)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid Spec:
BMW MTF LT-2 (or equivalent) - e.g., Castrol TAF-X 75W-90
Automatic Transmission Fluid Spec:
BMW ATF LT 71141 (or equivalent) - e.g., Pentosin ATF1
📐 Dimensions
Exterior
Length:
Sedan: 4,439 mm (174.8 in), Coupe: 4,433 mm (174.5 in)
Width:
1,711 mm (67.4 in)
Height:
Sedan: 1,393 mm (54.8 in), Coupe: 1,375 mm (54.1 in)
Wheelbase:
2,700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1,440-1,520 kg (3,175-3,350 lbs) depending on body style and options
Gross Vehicle Weight Rating Gvw R:
Typically around 1,900-2,000 kg
Wheel Bolt Pattern:
5x120
Center Bore:
72.5 mm
Tire Size Standard:
205/60 R15
Wheel Size Standard:
15 x 7.0J
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4-star (driver), 4-star (passenger) - based on 1990s testing standards
Active Features
Antilock Braking System ABS:
Standard
Traction Control:
Optional (ASC+T - Automatic Stability Control and Traction)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point front and rear seatbelts
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio with cassette player; optional CD player. Limited to audio functions.
Driver Assistance
Driver Assistance Features:
ABS, optional Traction Control (ASC+T).
Connectivity
Connectivity Options:
None (no Bluetooth, USB, or advanced connectivity). Analog phone hookups were rare options.
🔧 Maintenance
Service Intervals
Oil Change Interval Recommended:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, whichever comes first.
Transmission Fluid Change Interval Manual:
Recommended every 50,000 - 100,000 miles (80,000 - 160,000 km), or as specified by manual.
Transmission Fluid Change Interval Automatic:
Recommended every 50,000 - 100,000 miles (80,000 - 160,000 km), or as specified by manual.
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles.
Brake Fluid Flush Interval:
Every 2 years.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-40 Synthetic Oil meeting BMW Longlife-98 (LL-98) or ACEA A3/B3 specifications.
Engine Oil Capacity:
6.5 Liters (6.9 US quarts)
Coolant Specification:
BMW Blue Coolant (G48) mixed with distilled water in a 50/50 ratio.
Known Issues
Common Issue Cooling System:
Plastic expansion tank and water pump failures are common; metal upgrades recommended.
Common Issue Suspension:
Worn control arm bushings ('bushings') and rear shock mounts.
Common Issue Electrical:
ABS sensor failures, VANOS (variable valve timing) solenoid issues, blower motor resistor failure.
Common Issue Engine M50:
Oil filter housing gasket leaks, crankcase ventilation (CCV) issues leading to oil consumption.
Common Issue Interior:
Headliner sag, deteriorating door vapor barriers, pixelated instrument cluster displays.
📚 Vehicle History
Brand Heritage
Bmw Heritage Philosophy:
Focus on 'The Ultimate Driving Machine', blending performance, luxury, and engineering.
Model Evolution
E36 Generation Introduction:
Introduced in 1990 (as 1991 model year) in Europe, later in North America.
E36 Facelift Timing:
Mild facelift in 1993 (minor styling tweaks, interior refinements).
E36 Lifespan:
Produced from 1990/1991 to 1998/1999 depending on market and body style.
Production
Manufacturing Locations:
Primary production in Dingolfing, Germany; some assembly in Rosslyn, South Africa and Leipzig, Germany.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E36 generation 3-series (including 325i) frequently named to Car and Driver's 10Best lists in the early to mid-90s.
Road And Track Awards:
Praised for handling and driver engagement by automotive publications.
Certifications
Build Quality Perception:
Consistently rated highly for build quality and interior materials in its class.
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