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BMW 325i Sedan 1992-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Sedan Model Code: E36 Production Years Covered: 1992-1998 Codes Engine Code Primary: M50B25 👋 Introduction Market Position Segment: Compact Executive Sedan Target...
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BMW 325i Sedan 1992-1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i Sedan
Model Code:
E36
Production Years Covered:
1992-1998
Codes
Engine Code Primary:
M50B25
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Target Audience:
Enthusiasts, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W202), Audi 80/A4 (B4/B5), Lexus ES, Volvo 850
Key Features
Driving Dynamics:
Renowned for BMW's signature handling, rear-wheel drive bias, balanced chassis
Powertrain:
Smooth and powerful inline-six engines, driver-focused transmission options
Build Quality:
High-quality interior materials and solid construction typical of BMW
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (North America focus implied by typical market)
Vehicle Variants Covered:
Sedan (E36 chassis)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Official Full Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnostics, repair, overhaul, M50B25 engine specifics
Engine Management:
DME (Digital Motor Electronics), sensors, actuators, fuel injection, ignition
Transmission:
Manual (Getrag 250G) and Automatic (Steptronic optional) diagnostics and repair
Drivetrain:
Driveshafts, differential, rear axle assembly
Suspension:
Front struts, rear multi-link, springs, shock absorbers, bushings
Steering:
Power steering system, steering rack, linkages
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System) diagnosis and repair
Electrical System:
Battery, charging system, starter, lighting, horn, wipers, power windows, central locking
Climate Control:
HVAC system, A/C, heater core, blower motor, controls
Bodywork:
Exterior panels, doors, hood, trunk, interior trim, body sealing
Safety Systems:
Airbag system (if equipped), seat belts
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Procedures:
Engine and transmission rebuild instructions
Diagnostics:
Electrical system diagnostics, mechanical system diagnostics
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds
Detail Level:
Detailed torque specifications, special tool requirements, assembly sequences
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Print Readability:
High-resolution images and clear text for printing
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Name:
M50B25
Engine Type:
Inline 6-cylinder, Double VANOS (later models), DOHC
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower Peak:
189 hp @ 5900 rpm (approx.)
Torque Peak:
181 lb-ft @ 4200 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic engine management system, Sequential Electronic Fuel Injection (SEFI)
Recommended Fuel:
Premium Unleaded Gasoline (91+ octane)
Cooling System
Coolant Type:
BMW Blue or equivalent ethylene glycol-based coolant
Ignition System
Spark Plugs:
Champion RC7YC, NGK BKR6EK
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag 250G)
Optional
Type:
4-Speed Automatic (Optional, later models potentially offered Steptronic)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
BMW ATF Dexron III or equivalent
Automatic Transmission Fluid:
BMW ATF Dexron III or equivalent
Final Drive
Differential Ratio:
3.46:1 (typical)
Differential Fluid:
SAE 75W-90 Synthetic Gear Oil (API GL-5)
📐 Dimensions
Exterior
Length:
4433 mm (174.5 in)
Width:
1711 mm (67.4 in)
Height:
1374 mm (54.1 in)
Wheelbase:
2700 mm (106.3 in)
Interior
Seating Capacity:
5
Cargo
Trunk Volume:
430 Liters (15.2 cu ft)
Weights
Curb Weight:
1420 kg (3130 lbs) (approx. manual)
Wheels Tires
Wheel Bolt Pattern:
5x120
Wheel Size:
15x7.0J or 16x7.0J (optional)
Tire Size:
205/60R15 or 225/50R16 (optional)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star (driver), 4-star (passenger) - 1997 testing
Active Features
ABS:
Standard
Traction Control:
Optional (ASC+T)
Passive Features
Airbags:
Driver airbag standard, Passenger airbag optional/standard on later models
Seat Belts:
3-point front and rear seat belts, front seat belt pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Factory cassette or CD player with optional premium sound systems (e.g., Harman Kardon).
On Board Computer:
Optional OBC providing trip computer functions, diagnostics, and external temperature.
Driver Assistance
Cruise Control:
Standard or Optional depending on trim and market.
Connectivity
Telematics:
Limited by modern standards; basic radio/cassette/CD.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 12 months (depending on driving conditions and oil used)
Air Filter Replacement:
Every 15,000 - 30,000 miles
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on spark plug type)
Coolant Flush:
Every 2-3 years or 30,000 - 50,000 miles
Fluid Specifications
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts) with filter change
Engine Oil Viscosity:
SAE 5W-30 or 5W-40 (synthetic recommended)
Brake Fluid Type:
DOT 4
Known Issues
Cooling System:
Plastic coolant expansion tank can become brittle and crack; water pump failures.
Suspension:
Worn front control arm bushings (bushings often press-in), rear shock mount failure.
Electrical:
Window regulator failures, VANOS solenoid issues (if equipped), blower motor resistor failure.
Interior:
Headliner sagging, dashboard pixelation on the OBC (On-Board Computer).
📚 Vehicle History
Brand Heritage
Heritage:
BMW's reputation for building sporty, driver-oriented luxury cars
Model Evolution
E36 Introduction:
The E36 platform replaced the E30 3 Series and introduced significant updates in chassis design, aerodynamics, and technology.
E36 Facelift:
Minor updates occurred throughout the production run, including revisions to suspension, interior trim, and engine management (introduction of Double VANOS on M50 engines).
Production
Production Period:
1990-2000 (E36 globally), 1992-1998 for 325i Sedan in North America
Manufacturing Locations:
Germany (Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver's 10Best list multiple times during its production run.
Ratings
Consumer Reports:
Generally rated well for driving dynamics and performance, with typical luxury car maintenance costs.
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