BMW 518 E28 Service Repair Workshop Manual 1985-1988

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🏷️ Basic Information Identification Make: BMW Model: 518 Chassis Code: E28 Generation Generation Code: E28 Generation Years: 1981-1988 👋 Introduction Market Position Vehicle Segment: Executive Sedan Target Audience: Luxury car...

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Typ: Autos

Anbieter:

Art.-Nr: 280040

Stichworte: 1985 1986 1987 1988 518 E28 BMW Car Cars Misc

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

Chassis Code:

Generation

Generation Code:

Generation Years:

1981-1988

👋 Introduction

Market Position

Vehicle Segment:

Executive Sedan

Target Audience:

Luxury car buyers seeking comfort, performance, and build quality.

Competitive Analysis

Key Competitors:

Mercedes-Benz W124 E-Class, Audi 100, Volvo 740/760.

Key Features

Design Philosophy:

Classic BMW ' Hofmeister kink ' C-pillar design, driver-focused cockpit, solid engineering.

Manual Value Proposition:

Provides comprehensive, accurate repair and maintenance information essential for preserving the longevity and performance of the E28 518, differentiating from incomplete or low-quality alternatives.

📋 Manual Details

Coverage Areas

Covered Years:

1985-1988

Page Count

Estimated Page Count:

Extensive (specific number not provided, but described as 'Complete Manual - No Missing Pages')

Manual Type

Manual Type:

Service and Repair Workshop Manual

Language

Language:

English (assumed based on typical market for this manual)

Format

Format:

Digital (likely PDF, implied by online sales platform)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage of the M10 engine variants specific to the 518 model.

Fuel System:

Detailed diagnostics and repair for carbureted or early fuel injection systems (depending on specific 518 variant).

Ignition System:

Ignition timing, component testing, and troubleshooting.

Cooling System:

Radiator, thermostat, water pump, hoses, and fan system maintenance and repair.

Exhaust System:

Catalytic converter (if applicable), muffler, and pipework diagnosis and replacement.

Transmission:

Service and repair procedures for manual and automatic transmissions fitted to the E28 518.

Drivetrain:

Rear-wheel drive system, driveshafts, differential, and axle components.

Suspension System:

Front and rear suspension, shock absorbers, springs, bushings, and alignment procedures.

Steering System:

Power steering pump, rack, hoses, and steering column components.

Braking System:

Front and rear disc brakes, master cylinder, brake lines, calipers, and ABS (if equipped).

Electrical System:

Battery, alternator, starter, wiring harnesses, fuses, relays, and lighting systems.

Body And Chassis:

Body panel repair, rust prevention, interior trim, and chassis components.

Climate Control:

HVAC system diagnostics and repair, including heating and ventilation.

Diagnostics:

Troubleshooting guides and fault code interpretation (where applicable).

Procedures Included

Preventative Maintenance:

Regular service intervals for oil changes, filter replacements, spark plugs, and fluid checks.

Scheduled Maintenance:

Detailed breakdown of maintenance tasks by mileage or time intervals.

Engine Repair:

Engine overhaul, cylinder head repair, piston and connecting rod replacement, crankshaft service.

Transmission Repair:

Clutch replacement, transmission rebuild, gear selection linkage adjustments.

Brake Service:

Brake pad and rotor replacement, brake fluid flush, caliper rebuilding.

Electrical Troubleshooting:

Step-by-step diagnostics for common electrical faults using wiring diagrams.

Suspension And Steering Repair:

Replacement of ball joints, tie rod ends, control arms, and steering rack.

Bodywork And Paint:

Guidance on minor body repairs and panel alignment.

Technical Depth

Depth Level:

Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds.

Diagnostic Capabilities:

Detailed troubleshooting flowcharts and component testing procedures.

Repair Instructions:

Step-by-step, illustrated instructions for virtually all repair operations.

Torque Specifications:

Precise torque values for all critical fasteners.

Wiring Diagrams:

Complete electrical schematics for all vehicle systems.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF, offering searchability and printability.

Print Quality

Digital Quality:

High-resolution, ensuring clarity of text and diagrams (as implied by 'Best Manual Available').

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Family:

BMW M10

Engine Type:

Inline-4 Cylinder, SOHC

Displacement:

1.8 Liters (1766 cc)

Bore X Stroke:

89.0 mm x 71.0 mm

Compression Ratio:

8.3:1 or 9.5:1 (depending on variant)

Performance

Horsepower:

Approx. 90-105 hp (depending on specific engine and market) @ 5500-5800 rpm

Torque:

Approx. 140-150 Nm (103-111 lb-ft) @ 3000-3500 rpm

Fuel System

Fuel Delivery:

Carburetor (e.g., Solex 30/32 DIDTA) or early Bosch L-Jetronic fuel injection.

Fuel Type:

Unleaded Gasoline (RON 91 or higher)

🔧 Transmission

Standard

Transmission Type:

4-speed Manual (Getrag 245)

Optional

Transmission Type:

3-speed ZF 3HP14 or 4-speed ZF 4HP22 Automatic

Features

Clutch Type:

Single dry plate

Final Drive Ratio:

Typically 3.64:1 or 3.91:1 (depending on transmission and axle variant)

📐 Dimensions

Exterior

Length:

4620 mm (181.9 in)

Width:

1700 mm (66.9 in)

Height:

1420 mm (55.9 in)

Wheelbase:

2795 mm (110.0 in)

Front Track:

1430 mm (56.3 in)

Rear Track:

1466 mm (57.7 in)

Weights

Curb Weight:

Approx. 1300-1400 kg (2866-3086 lbs) depending on equipment.

Gross Vehicle Weight:

Approx. 1800 kg (3968 lbs)

Towing Capacity:

Not officially specified for most markets, generally not recommended.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official data from modern standards, but known for robust chassis and body structure for its era.

Active Features

Braking System:

Front ventilated discs, rear solid discs. ABS optional on later models or higher trims.

Steering System:

Recirculating ball with power assist (standard).

Passive Features

Seatbelts:

Three-point front and rear seatbelts.

Body Structure:

Reinforced safety cage, crumple zones.

Lighting:

Halogen headlights, integrated fog lamps on some models.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM radio with cassette player, often with 4-6 speakers. Aftermarket upgrades common.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature, particularly on higher-spec E28 models, not standard on the 518.

Connectivity

Connectivity Features:

None from the modern perspective. Features focused on mechanical and driver engagement.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.

Air Filter Replacement:

Every 20,000-30,000 km (12,000-18,000 miles).

Spark Plug Replacement:

Every 40,000-60,000 km (24,000-36,000 miles) with premium spark plugs.

Coolant Flush:

Every 2-3 years.

Brake Fluid Flush:

Every 2 years.

Fluid Specifications

Engine Oil:

API SG or higher, SAE 15W-40 or 20W-50 recommended for general use. Consult manual for specific climate recommendations.

Engine Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter change.

Coolant:

BMW Blue Antifreeze/Coolant or equivalent ethylene glycol based coolant with corrosion inhibitors, mixed 50/50 with distilled water.

Transmission Fluid Manual:

SAE 75W-90 or 80W-90 GL-4 gear oil.

Transmission Fluid Automatic:

Dexron III or equivalent ATF fluid.

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Dexron II/III ATF or specific BMW power steering fluid.

Known Issues

Engine M10:

Potential for oil leaks from the oil pan gasket, valve cover gasket, and front crank seal. Timing chain wear over high mileage. Carburetor or fuel injection system tuning can be sensitive.

Cooling System:

Plastic coolant expansion tanks can become brittle and crack. Thermostat failures leading to overheating.

Suspension:

Wear in control arm bushings, ball joints, and tie rod ends leading to sloppy steering and poor alignment. Rear trailing arm bushings are a common failure point.

Electrical:

Corrosion in fuse box terminals, failure of heater blower motor, headlight switch issues, and aging wiring harnesses can lead to various electrical gremlins.

Rust:

Rust can affect wheel arches, rocker panels, door bottoms, and the trunk floor. Thorough inspection is crucial.

📚 Vehicle History

Brand Heritage

Brand Reputation:

BMW is renowned for producing sporty, driver-oriented luxury vehicles with a focus on engineering excellence and performance.

Model Evolution

E28 Introduction:

The E28 replaced the E12 5 Series and introduced significant advancements in styling and engineering. The 518 was the entry-level model in many markets.

E28 Design:

Designed by Claus Luthe, it featured cleaner lines and improved aerodynamics compared to its predecessor, with a more integrated bumper design.

Production

Production Period:

The E28 generation was produced from 1981 to 1988. The 518 model was particularly popular in European markets.

Manufacturing Locations:

Primarily Germany, but also assembly in South Africa and Dingolfing.

🏆 Awards & Recognition

Recognitions

Editorial Reviews:

The E28 generation was consistently praised by automotive press for its driving dynamics, build quality, and comfort, solidifying BMW's reputation in the executive sedan market.