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    BMW F650GS Dakar Funduro Strada Motorcycle F 650 GS Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005 2006 2007

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    The F650GS, produced between 2000 and 2007, is a versatile dual-sport motorcycle renowned for its robust engineering and dependable performance. Available in variants such as the Funduro, Strada, and the...
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    Typ: Motorcycle
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    Art.-Nr: 158101
    The F650GS, produced between 2000 and 2007, is a versatile dual-sport motorcycle renowned for its robust engineering and dependable performance. Available in variants such as the Funduro, Strada, and the more off-road capable Dakar, this model features a reliable Rotax 4-stroke single-cylinder engine, known for its torquey delivery and liquid-cooled efficiency. The F650GS has earned a reputation for its durability and suitability for both long-distance touring and light off-road adventures, making it a popular choice for riders seeking a capable and practical machine. This comprehensive workshop service repair manual provides detailed information for the maintenance, troubleshooting, and repair of the F650GS models from 2000 to 2007. It covers all essential systems, including the engine, transmission, chassis, brakes, and electrical systems, with step-by-step procedures for routine maintenance, diagnostics, and component overhauls. The manual also includes critical technical specifications, torque values, and fluid requirements, serving as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their F650GS.
    🏷️ Basic Information
    Identification
    Make:
    BMW
    Model:
    F650GS
    Model Variants:
    Dakar, Funduro, Strada
    Codes
    Chassis Code:
    F650GS
    👋 Introduction
    Market Position
    Market Segment:
    Dual-sport / Adventure motorcycle, popular for its versatility in on-road and light off-road riding.
    Competitive Analysis
    Competitors:
    Honda Transalp, Suzuki V-Strom, Kawasaki KLR series, Yamaha XT660R/X.
    Key Features
    Engine Type:
    Reliable Rotax 4-valve, single-cylinder engine, known for its torquey delivery.
    Suspension Options:
    Standard F650GS and the longer-travel, more off-road oriented F650GS Dakar model.
    Durability:
    Generally regarded as a robust and dependable motorcycle, suitable for long-distance touring and adventure riding.
    Model Variants Distinction
    Dakar Vs Standard:
    Dakar model features longer travel suspension, taller windscreen, spoke wheels, and a larger fuel tank for enhanced off-road capability and range.
    📋 Manual Details
    Coverage Areas
    Years Covered:
    2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
    Regions Covered:
    Global (applicable to all F650GS models within the specified years)
    Page Count
    Estimated Page Count:
    Comprehensive (exact page count not specified, but typically 500+ pages for a complete workshop manual)
    Manual Type
    Manual Type:
    Complete Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Downloadable (likely PDF)
    📖 Manual Coverage
    Systems Covered
    Engine:
    Detailed inspection, overhaul, tuning, and repair of the Rotax 4-stroke single-cylinder engine, including fuel injection, ignition, lubrication, cooling, and exhaust systems.
    Transmission:
    Clutch, gearbox, final drive (chain and sprocket), including maintenance, adjustments, and rebuild procedures.
    Chassis And Suspension:
    Front telescopic forks (including Dakar's longer travel variant), rear mono-shock suspension, linkages, bearings, wheel hubs, steering head bearings, and frame inspection.
    Brakes:
    Front and rear brake systems (hydraulic disc brakes), including caliper maintenance, pad replacement, fluid bleeding, and master cylinder overhauls. ABS system troubleshooting and servicing (if equipped).
    Electrical System:
    Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), ignition system, instrument cluster, horn, and wiring diagrams.
    Fuel System:
    Fuel pump, fuel injectors, throttle body, fuel filter, and fuel tank maintenance.
    Bodywork And Trim:
    Fairings, seat, fuel tank covers, fenders, luggage rack, and other body panels.
    Wheels And Tires:
    Spoke wheel maintenance, tire pressure recommendations, and replacement procedures.
    Procedures Included
    Routine Maintenance:
    Oil changes, filter replacements, spark plug checks, chain adjustment and lubrication, brake fluid checks, coolant checks, tire pressure checks, and general bolt torquing.
    Troubleshooting:
    Diagnostic procedures for common and uncommon issues, fault finding for engine, electrical, and mechanical problems, and symptom-based troubleshooting guides.
    Repair And Overhaul:
    Detailed step-by-step instructions for engine rebuilds, transmission disassembly and reassembly, suspension component replacement, brake caliper servicing, and electrical component repair.
    Technical Specifications:
    Torque values, clearances, fluid capacities, electrical specifications, engine timing, and measurement data for all serviceable components.
    Technical Depth
    Depth:
    Comprehensive, covering everything from basic routine maintenance to full engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.
    📊 Manual Specifications
    File Format
    File Format:
    PDF (portable document format)
    Print Quality
    Print Quality:
    High-resolution, suitable for printing individual pages or the entire manual. Clear diagrams and legible text.
    Binding Type
    Binding Type:
    Not applicable for a downloadable manual, but when printed, typically comb or spiral binding for ease of use in a workshop environment.
    Paper Type
    Paper Type:
    Not applicable for a downloadable manual, but professional print shops would recommend durable, matte-finish paper for workshop use.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    4-stroke, single-cylinder, 4-valve DOHC
    Displacement:
    652 cc
    Bore X Stroke:
    100 mm x 83 mm
    Compression Ratio:
    11.0:1
    Performance
    Horsepower:
    Approx. 50 PS (37 kW) @ 6500 rpm (varies slightly by year and market)
    Torque:
    Approx. 62 Nm (46 lb-ft) @ 5000 rpm (varies slightly by year and market)
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 or similar
    Fuel Type:
    Unleaded gasoline, 91 octane or higher (RON + MON)/2
    Cooling System
    Cooling Method:
    Liquid-cooled
    Ignition System
    Ignition Type:
    Electronic ignition with dual spark plugs
    🔧 Transmission
    Standard
    Gearbox:
    5-speed manual sequential gearbox
    Optional
    Transmission Options:
    None (all models featured a manual gearbox)
    Features
    Final Drive:
    O-ring sealed chain, 525 pitch
    Clutch:
    Multi-plate wet clutch, hydraulically operated
    📐 Dimensions
    Exterior
    Length:
    Approx. 2210 mm (Dakar), 2155 mm (Standard)
    Width:
    Approx. 910 mm (including mirrors)
    Height:
    Approx. 1300 mm (Dakar, to top of screen), 1220 mm (Standard, to top of screen)
    Seat Height:
    Approx. 890 mm (Dakar), 840 mm (Standard)
    Wheelbase:
    Approx. 1482 mm (Dakar), 1467 mm (Standard)
    Weights
    Dry Weight:
    Approx. 191 kg (Dakar), 185 kg (Standard)
    Gross Vehicle Weight:
    Approx. 380 kg
    Cargo
    Fuel Tank Capacity:
    17 liters (Dakar), 15 liters (Standard)
    🛡️ Safety Features
    Ratings
    Crash Test Ratings:
    Not applicable to motorcycles in the same way as cars.
    Active Features
    ABS:
    Optional ABS available on some models (check VIN or specific bike details)
    Braking System:
    Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear), offering strong and reliable stopping power.
    Passive Features
    Lighting:
    Halogen headlight, LED taillight, amber turn signals for good visibility.
    Frame Construction:
    Steel trellis frame, offering rigidity and durability.
    💡 Technology Features
    Infotainment
    Infotainment System:
    Basic instrument cluster featuring analog speedometer, tachometer, odometer, trip meters, and warning lights. No advanced infotainment features.
    Driver Assistance
    ABS Availability:
    Optional Anti-lock Braking System (ABS) provided enhanced safety, especially on varied road surfaces.
    Connectivity
    Connectivity Features:
    None; designed as a straightforward riding machine.
    Engine Management
    ECU System:
    Bosch Motronic engine management system for fuel injection and ignition control.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 6,000 - 10,000 km or annually, whichever comes first.
    Major Service Interval:
    Valve clearance checks and spark plug replacement often recommended around 12,000 - 20,000 km.
    Fluid Specifications
    Engine Oil:
    SAE 10W-40 or 15W-50 synthetic motorcycle oil meeting API SG/SH or higher specifications. Capacity: Approx. 2.3 liters with filter change.
    Coolant:
    BMW recommended ethylene glycol-based coolant (50% mixture with distilled water).
    Brake Fluid:
    DOT 4 hydraulic brake fluid.
    Gearbox Oil:
    SAE 75W/90 or 80W/90 API GL-4 or GL-5 gear oil.
    Known Issues
    Common Wear Items:
    Clutch slave cylinder seal leakage, rear brake caliper piston sticking, fuel pump issues, regulator/rectifier failure (especially earlier models), and occasional speedometer drive issues.
    Dakar Suspension Wear:
    Front fork seals and bushings can wear over time, particularly with heavy off-road use.
    Maintenance Tips
    Chain Maintenance:
    Regular cleaning, lubrication, and adjustment of the final drive chain are crucial for longevity and smooth operation.
    📚 Vehicle History
    Brand Heritage
    Bmw Motorrad Legacy:
    BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly in the touring and adventure segments.
    Model Evolution
    F Series Origin:
    The F650GS originated from the single-cylinder F650 series introduced in the mid-1990s, evolving into a more adventure-focused platform.
    Dakar Introduction:
    The Dakar variant was introduced to cater to riders seeking enhanced off-road performance, inspired by BMW's Paris-Dakar Rally heritage.
    Production
    Manufacturing Location:
    Originally manufactured by Aprilia under contract for BMW in Italy (before BMW took over production in Germany for later models).
    Production Period:
    The F650GS platform was produced from the late 1990s through the late 2000s, with the specific generation covered here being from 2000-2007.
    🏆 Awards & Recognition
    Recognitions
    Bike Magazine Awards:
    While specific awards for this exact model year are not readily cited, the F650GS series consistently received praise from motorcycle publications for its versatility, reliability, and value in the dual-sport category.
    Ratings
    Owner Satisfaction:
    Generally high owner satisfaction due to its practical nature and durability.
    Certifications
    Emissions Standards:
    Compliant with prevailing emissions standards for the respective model years and markets.
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