This Factory Service Manual provides comprehensive technical information for BMW Motorrad F-Series motorcycles, including the F650GS, F800GS, F800R, F800S, and F800ST. These motorcycles, known for their versatile performance and engineering quality, feature parallel-twin engines, advanced chassis designs, and sophisticated electronic systems. The F-series, originating around 2006-2007, represents BMW Motorrad's commitment to innovation, offering a range of bikes suitable for various riding styles, from adventure touring to sporty road riding. This manual is designed to be the same resource utilized by official BMW Motorrad dealerships, ensuring that users have access to the most accurate and detailed service information.
This extensive manual covers all major systems, including the engine, transmission, chassis, suspension, brakes, and electrical systems, providing in-depth procedures for disassembly, repair, maintenance, and diagnostics. It offers step-by-step instructions, detailed illustrations, troubleshooting guides, wiring diagrams, and precise torque specifications, making it an indispensable tool for owners, mechanics, and technicians. The manual is presented in an ISO format compatible with all versions of Windows, requiring software like DAEMON Tools Lite for mounting, and is printable for convenient workshop use. Its comprehensive nature ensures that all aspects of vehicle servicing, from routine maintenance to complex repairs, can be addressed effectively and efficiently.
Product Type:
Factory Service Manual (RepROM)
Target Audience:
BMW F-Series motorcycle owners (F650GS, F800GS, F800R, F800S, F800ST) seeking professional-grade repair and maintenance information.
Dealer Equivalence:
This manual is the same type used by official BMW Motorrad dealerships for servicing.
Content Highlights:
Detailed illustrations, step-by-step instructions, hundreds of photos, troubleshooting guides, electrical diagrams, torque specifications, notes, cautions, and warnings.
Models Covered:
F650GS, F800GS, F800R, F800S, F800ST (including USA variants)
Estimated Page Count:
Extensive (indicated by 1.7GB file size and 'complete FSM' description)
Type:
Official Full Workshop Service and Repair Manual
Languages:
German, English, Spanish, Italian, Dutch, US English, Japanese, Portuguese
Digital Format:
ISO (RepROM - comprehensive program, not just PDF)
Operating System Compatibility:
Compatible with All Versions of Windows.
Major Systems:
Engine, Transmission, Chassis, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Bodywork, Frame, Drivetrain
Electrical System Details:
Comprehensive wiring diagrams, component locations, troubleshooting trees for lighting, ignition, fuel injection, ABS, starter system, and instrument cluster.
Bodywork And Plastics:
Instructions for removing, installing, and repairing body panels, fairings, and plastic components.
Repair And Maintenance:
Complete disassembly, repair, maintenance, rebuilding, refurbishing, restoration, diagnostics, troubleshooting, electrical service, fluid changes, component replacement, adjustment procedures
Engine Rebuild:
Detailed procedures for piston removal/installation, cylinder head servicing, crankshaft and connecting rod inspection and replacement, and timing component maintenance.
Troubleshooting Guides:
Specific sections dedicated to diagnosing and resolving common operational problems ('No Spark', 'Engine Idle Issues', 'Performance Problems').
Expertise Level:
Comprehensive: Suitable for both do-it-yourselfers and experienced mechanics; covers all diagnostic and repair procedures, including detailed illustrations and step-by-step instructions.
Torque Specifications:
Extensive torque specifications for virtually every fastener, critical for ensuring proper assembly and preventing component failure.
Iso Contents:
Interactive program, installable on computer or burnable to CD-ROM
Software Requirement:
Requires DAEMON Tools Lite or similar software to mount the ISO image.
Printability:
Printable without restriction (individual pages for workshop use)
Digital Binding:
N/A (Digital Program)
Digital Medium:
N/A (Digital Download)
Engine Type:
Parallel-twin (specific configurations vary by model, typically 798cc)
Bore And Stroke:
Specific bore and stroke dimensions for each engine variant are documented, influencing displacement and power characteristics.
Horsepower And Torque:
Detailed specifications for each model variant (e.g., F800GS ~85 hp, F650GS ~71 hp, specific torque figures available in manual).
Compression Ratio:
Specific compression ratios for each engine variant are detailed in the manual, typically in the range of 12.0:1 to 12.5:1.
Fuel Type:
Unleaded gasoline, specific octane rating recommendations (e.g., 95 RON).
Injection Type:
Electronic Fuel Injection (EFI) - 'PGM-FI' often associated with Honda, but BMW uses its own EFI systems.
Throttle Body Size:
Detailed specifications on throttle body bore diameter for each model.
Engine Layout:
Parallel-twin, DOHC, 8-valve
Gearbox Type:
Constant-mesh 6-speed sequential manual gearbox
Clutch Type:
Wet multi-disc clutch (hydraulic actuation)
Drivetrain:
Chain drive (specific gearing and final drive ratios detailed in manual).
Clutch Actuation:
Hydraulic clutch actuation for smooth and precise operation.
Final Drive Type:
Sealed chain drive, requiring regular lubrication and adjustment. Chain and sprocket wear diagnosis and replacement procedures are covered.
Frame Type:
Aluminum alloy composite frame or steel trellis frame (model dependent, details in manual).
Suspension Front:
Telescopic forks (e.g., 41mm on F650GS, 45mm on F800GS) with adjustable pre-load and rebound damping depending on model. Detailed specifications and service procedures for fork seals, oil, and internal components.
Suspension Rear:
Monoshock with adjustable pre-load and rebound damping, linked to a cast aluminum swingarm. Specific shock absorber travel and mounting points detailed.
Dry Weight And Curb Weight:
Specific weight figures (e.g., F800GS dry weight ~186 kg, F650GS dry weight ~178 kg) are detailed per model.
Fuel Capacity:
Varies by model, typically around 16 liters (e.g., F800GS ~16L, F650GS ~17.3L).
Payload Capacity:
Information on maximum permissible rider and luggage weight is usually found in the owner's manual, but repair limits may be referenced.
Wheelbase:
Wheelbase measurements for each model are provided, contributing to stability and handling characteristics.
ABS Availability:
Anti-lock Braking System (ABS) often available as an option or standard depending on model and year; detailed calibration and service procedures are included.
Frame Integrity Checks:
Procedures for inspecting the frame for damage or stress, particularly after accidents, are typically included.
Braking System:
Dual disc front brakes with multi-piston calipers, single disc rear brake. Specific caliper types and rotor sizes detailed.
Braking System Details:
Specific brake fluid type (e.g., DOT 4) and bleeding procedures are thoroughly explained. Master cylinder and caliper rebuild instructions are included.
Lighting System:
Halogen or LED lighting systems, diagnostic procedures for electrical circuits and bulb replacements.
Instrument Cluster:
Advanced digital/analog instrument cluster providing comprehensive ride data, diagnostics, and service reminders. Repair and recalibration procedures are included.
Diagnostic Tools Required:
While the manual provides procedures, advanced diagnostics may require BMW's proprietary diagnostic software (e.g., ISTA/D) and compatible hardware interface.
Traction Control Optional:
Optional traction control (ASC - Automatic Stability Control) may be present on some models, with diagnostic and operational details in the manual.
Efi System Diagnostics:
Detailed diagnostic trees and component testing for the electronic fuel injection system, including sensors and actuators.
Diagnostic Port:
Details on accessing the onboard diagnostics (OBD) port for fault code reading and analysis are covered, often requiring specialized BMW diagnostic tools or compatible interfaces.
Routine Maintenance Schedule:
Detailed service intervals for oil changes, filter replacements, spark plug checks, valve clearance adjustments, chain maintenance, brake fluid replacement, coolant flush, etc., specified by mileage or time.
Valve Clearance Interval:
Typically specified at 12,000 km (7,500 miles) or 24,000 km (15,000 miles) intervals, with exact figures and adjustment procedures provided.
Engine Oil:
Specific viscosity grades (e.g., SAE 15W-50 or 5W-40) and API specifications are detailed. Often JASO MA certified for wet clutches.
Coolant:
BMW's recommended coolant type (e.g., ethylene glycol-based with corrosion inhibitors) and mixture ratio with distilled water.
Brake Fluid:
DOT 4 brake fluid recommended for all hydraulic brake systems.
Gearbox Oil:
Specific gear oil viscosity and capacity for the gearbox and final drive (if applicable, though typically chain drive).
Common Troubleshooting Areas:
The manual covers troubleshooting for common issues like starting problems, engine performance issues, electrical faults, fuel delivery problems, and ABS system errors.
Ignition System Troubleshooting:
Diagnosis of spark plug issues, ignition coil failures, stator output testing, and ECU related problems.
Fuel System Troubleshooting:
Troubleshooting fuel pump operation, injector issues, fuel pressure regulation, and mixture adjustment.
Suspension Maintenance:
Guidelines for servicing forks and rear shock absorbers, including oil changes and seal replacements.
Motorrad Division:
BMW Motorrad has a long history of producing high-quality motorcycles known for innovation, performance, and touring capabilities.
F Series Introduction:
The F-series, particularly the F800 platform, represented a significant evolution for BMW, offering a more accessible and versatile range of motorcycles compared to their larger boxer-twin models. Introduced around 2006-2007.
F650Gs Distinction:
The F650GS (often based on the F800GS engine with lower power output and different suspension/wheel setup) was positioned as a more accessible adventure-style motorcycle.
Manufacturing Origin:
Primarily manufactured in Berlin, Germany.
Model Awards General:
While specific manual awards are not applicable, the F-series motorcycles themselves have received critical acclaim for their versatility, handling, and performance in their respective categories (adventure touring, sport touring, naked sport).
