BMW M3 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 1999 Codes Chassis Code: E36 Engine Code: S50B32 (US spec) / S50B30 (Euro spec) 👋 Introduction Market Position Segment: Compact Executive...

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Art.-Nr: 425560

Stichworte: 1999 BMW Car Cars M3 Misc

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Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

Engine Code:

S50B32 (US spec) / S50B30 (Euro spec)

👋 Introduction

Market Position

Segment:

Compact Executive Sports Car / Performance Sedan

Target Audience:

Enthusiasts, performance-oriented drivers, owners seeking in-depth maintenance and repair knowledge

Competitive Analysis

Key Competitors 1999:

Porsche 911 Carrera (996), Chevrolet Corvette C5, Audi S4, Mercedes-Benz C43 AMG, Lexus IS300

Key Features

Performance Focus:

Renowned for its balanced chassis, powerful inline-six engine, and precise handling.

Driving Dynamics:

Often praised as one of the best-driving cars of its era, a true driver's car.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service, Repair, Maintenance, Rebuild, Refurbish, Restoration

Diagnostic Coverage:

Advanced Diagnostics

Page Count

Estimated Pages:

Over 1000

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, but can be printed)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve train, lubrication system, cooling system, fuel injection system, exhaust system

Engine Management:

Engine Control Unit (ECU) functions, sensor diagnostics, ignition system, emission control systems (DME, VANOS)

Transmission:

Manual transmission (Getrag S6S 420G) and automatic transmission (optional, e.g., ZF 5HP18/5HP30), clutch system, driveshafts, differentials, axles

Chassis And Suspension:

Front suspension (MacPherson strut, control arms), rear suspension (multi-link), steering system, power steering, shock absorbers, springs, bushings, wheel bearings

Brakes:

Front and rear disc brakes, ABS system (Bosch ABS 5.0), brake caliper service, brake lines, parking brake

Electrical System:

Battery, charging system (alternator), starter motor, lighting systems (headlights, taillights, interior), fuse box, relays, wiring diagrams, Body Control Module (BCM)

Interior And Exterior:

Body panels, doors, windows, mirrors, seats, dashboard, HVAC system, infotainment (radio, speakers), airbags

Procedures Included

Maintenance:

Oil change, filter replacement, spark plug replacement, fluid checks and changes, belt replacement, brake pad/rotor replacement, coolant flush

Troubleshooting:

Diagnostic fault codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics

Repair:

Detailed step-by-step instructions for component replacement, sub-assembly repair, and major overhauls

Rebuilding:

Complete engine rebuild procedures, transmission overhaul instructions

Technical Depth

Depth:

Comprehensive: Covers everything from basic fluid services to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Resolution:

High-resolution, suitable for printing

Binding Type

Binding:

N/A (Digital) / Spiral-bound or Perfect-bound (if printed)

Paper Type

Paper Quality:

N/A (Digital) / High-quality, durable paper (if printed)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline-Six Cylinder

Engine Displacement:

3.2 Liters (3201 cc)

Engine Code Us:

S50B32US

Engine Code Euro:

S50B30

Performance

Horsepower Us Spec:

240 hp @ 6000 rpm

Torque Us Spec:

225 lb-ft @ 3800 rpm

Horsepower Euro Spec:

321 hp @ 7400 rpm

Torque Euro Spec:

258 lb-ft @ 3250 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (Bosch Motronic M5.2/M5.2.1)

Recommended Fuel:

Premium Unleaded (91+ Octane)

Engine Internals

Bore X Stroke Us:

86.0 mm x 89.6 mm

Compression Ratio Us:

10.5:1

Bore X Stroke Euro:

86.4 mm x 87.0 mm

Compression Ratio Euro:

10.8:1

Valve Train

Valve Actuation:

Double Overhead Camshafts (DOHC), 4 valves per cylinder

Variable Valve Timing:

Double VANOS (Variable Valve Timing System)

🔧 Transmission

Standard

Type Standard:

5-Speed Manual (Getrag S6S 420G)

Optional

Type Optional:

4-Speed Automatic (ZF 5HP18) or 5-Speed Automatic (ZF 5HP30) - Less common for M3

Features

Clutch Type:

Hydraulically Operated Single Dry Plate

Differential:

Limited Slip Differential (LSD) - Standard on M3

Fluid Specifications

Manual Transmission Fluid:

BMW MTF LT-2 or equivalent GL-4 SAE 75W-90

Automatic Transmission Fluid:

ZF TE-ML 11B or Dexron III (check specific ZF type)

📐 Dimensions

Exterior

Wheelbase:

2700 mm (106.3 in)

Length:

4437 mm (174.7 in)

Width:

1710 mm (67.3 in)

Height:

1350 mm (53.1 in)

Weights

Curb Weight:

Approx. 1510 kg (3329 lbs)

Gross Vehicle Weight Rating:

Approx. 1900 kg (4189 lbs)

Wheels And Tires

Front Tire Size:

225/45R17

Rear Tire Size:

245/40R17

Wheel Bolt Pattern:

5x120 mm

Wheel Offset:

ET41 (Front), ET77 (Rear) - OE Specs

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

4/5 Stars (for standard 3-series of the era)

IIHS Side Impact Test:

Acceptable (for standard 3-series of the era)

Active Features

Traction Control:

Asc (Automatic Stability Control) - Standard

Anti-lock Braking System (Bosch ABS 5.0) - Standard

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

3-point inertia-reel seatbelts with pre-tensioners

Body Structure:

Reinforced safety cell, crumple zones

💡 Technology Features

Infotainment

Audio System:

BMW Business RDS or BMW Professional RDS stereo systems, optional CD changer.

Speakers:

Standard 6-speaker system, optional premium system with amplifier.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Connectivity

Diagnostic Interface:

OBD-II connector, typically located under the dashboard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles or 12 months, whichever comes first (depending on driving conditions).

Inspect Inspect Plus Service:

BMW's condition-based service system (CBS) dictates when services like Inspect I and Inspect II are due, typically around 15,000-30,000 miles intervals.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-40 Synthetic (e.g., Castrol EDGE Professional OE BMW LL-01 or equivalent)

Engine Oil Capacity:

6.5 Liters (6.9 US Quarts) with filter change

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water

Brake Fluid Type:

DOT 4 (e.g., Pentosin DOT 4 LV or BMW DOT 4)

Known Issues

Rod Bearings:

A common concern for S50/S52 engines, especially under hard driving. Regular oil analysis is recommended.

Subframe Mounts:

Cracking or tearing of the subframe mounting points in the chassis due to stress.

Cooling System:

Plastic coolant expansion tanks can become brittle and crack; water pump failures.

Window Regulators:

Plastic components within the window regulator mechanism can fail.

Vanos System:

Solenoid seals and O-rings can degrade, leading to camshaft timing issues and rough idle.

Dme Software:

Potential for software glitches or failure of the Engine Control Unit.

📚 Vehicle History

Brand Heritage

Bmw Performance Division:

BMW M GmbH (formerly BMW Motorsport GmbH) is responsible for creating high-performance variants of BMW's standard models.

Model Evolution

E36 M3 Introduction:

The E36 M3 was introduced in 1992 (Europe) and 1994 (North America), with significant updates leading into the 1999 model year.

Differences Us Vs Euro:

US models featured a detuned S50B32US engine for emissions compliance, while Euro models had the more powerful S50B30 engine.

Production

E36 M3 Production Years:

1992-1999

E36 M3 Body Styles:

Coupe, Convertible, Sedan (4-door)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The E36 3-series platform, on which the M3 is based, was a consistent recipient of Car and Driver's 10Best awards during its production run.