Product Name:
BMW Motorcycles Repair and Service Data
Product Type:
Service and Repair Manual
K Series Codes:
K43, K40, K44, K48 indicating specific engine configurations and chassis designs within the K-series lineup.
R Series Codes:
K50, K25, K29, K28, K27, K26 denote different generations and configurations of BMW's renowned boxer-twin motorcycle platform.
F Series Codes:
K72, K70, K75, K73, K71, R13 represent various parallel-twin and single-cylinder engine configurations used in BMW's adventure, sport, and roadster models.
S Series Codes:
K46 and K42 identify BMW's high-performance inline-four cylinder sportbikes and track-focused variants.
C Series Codes:
K18 and K19 refer to BMW's modern maxi-scooter offerings.
G Series Codes:
K16 and R13 represent BMW's single-cylinder engine models, including off-road focused bikes and dual-sport variants.
Target Audience:
BMW motorcycle owners, independent repair shops, and DIY mechanics seeking detailed service information.
Bmw Motorrad Philosophy:
Reflects BMW's commitment to engineering excellence, rider safety, and long-distance comfort and capability, evident across the diverse range of models covered.
Value Proposition:
Offers extensive coverage for a wide range of BMW motorcycle models and years, providing professional-level repair and maintenance data, crucial for cost-effective ownership and proper upkeep.
Content Highlights:
Complete tear-down and rebuild procedures, detailed part diagrams, comprehensive torque specifications, maintenance schedules, troubleshooting guides, and electrical system schematics.
Visual Aids:
Features numerous high-quality pictures and diagrams that illustrate repair procedures and component locations.
Covered Models:
R1200GS (2013), R1200GS (2004-2012), R1200GS Adventure (2005-2012), HP2 Enduro (2005-2007), HP2 Megamoto (2007-2009), R1200S (2006-2008), HP2 Sport (2008-2009), R1200ST (2005-2007), R1200R (2007-2013), R900RT (2005-2012), R1200RT (2005-2012), K1200R (2005-2008), K1300R (2011-2013), K1200R Sport (2006-2008), K1200S (2004-2008), K1300S (2011-2013), K1200GT (2006-2008), K1300GT (2008-2009), K1600GT (2012-2013), K1600GTL (2012-2013), F650GS (2008-2011), F700GS (2013), F800GS (2008-2013), F800GS Adventure (2013), F800R (2009-2013), F800S (2006-2009), F800ST (2006-2009), F800GT (2013), S1000RR (2009-2013), HP4 (2012-2013), C600Sport (2012-2013), C650GT (2012-2013), F650GS (2005-2007), F650GS Dakar (2005-2007), G450X (2008-2010), G650Xchallenge (2006-2009), G650Xcountry (2006-2009), G650Xmoto (2006-2009), G650GS (2010-2013), G650GS Sertao (2012-2013)
Model Year Ranges:
The manual spans a significant period, covering models from as early as 2004 up to 2013, representing key technological shifts in BMW's motorcycle lineup.
Estimated Page Count:
Varies by model (extensive coverage)
Type:
Workshop and Service Repair Manual
Languages:
English, Dutch, Japanese, Korean, Portuguese
Digital Format:
DVD (ISO), Digital Adobe PDF
Compatibility:
Compatible with Windows operating systems for accessing the ISO file and its contents.
Powertrain:
Engine, Transmission, Drivetrain (including final drive)
Chassis:
Suspension (front and rear), Brakes (hydraulic systems, ABS), Steering, Frame, Wheels, Tires
Electrical:
Ignition System, Lighting, Instrumentation, ECU, Wiring Diagrams, Sensors, Battery, Charging System
Bodywork:
Fairings, Body Panels, Seats, Fuel Tank, Luggage Systems
Fuel And Emission Control:
Fuel tank removal and installation, fuel pump testing, injector cleaning, exhaust system servicing, and emissions control system components.
Instrumentation And Controls:
Details on dashboard components, switches, levers, control cables, and the proper function and maintenance of the rider interface.
Maintenance:
Scheduled maintenance, Oil changes, Filter replacements, Spark plug service, Brake fluid replacement, Coolant service, Valve clearance checks
Diagnostics:
Troubleshooting guides, Fault code interpretation, Component testing
Repair:
Complete tear-down and rebuild procedures for all major components, Engine overhaul, Transmission repair, Suspension overhaul, Brake caliper rebuild
Specifications:
Torque specifications for all fasteners, Fluid capacities and types, Component measurements
Wheel And Tire Service:
Tire mounting and balancing, wheel bearing replacement, spoke tensioning (where applicable), and wheel speed sensor cleaning.
Suspension Adjustment:
Guides on adjusting front and rear suspension settings, including preload, rebound damping, and compression damping, for optimal handling.
Engine Tuning And Recalibration:
While full ECU remapping is beyond a standard service manual, it provides information on standard engine tuning adjustments and checks, and diagnostic parameters.
Depth:
Comprehensive, covering routine maintenance to complete engine and drivetrain rebuilds, including detailed electrical system diagnostics and troubleshooting.
Electrical Diagrams:
Includes comprehensive wiring diagrams for all electrical systems, crucial for diagnosing complex electrical faults.
Engine Type:
Variety of boxer-twin (R models), inline-four (K models), parallel-twin (F models), single-cylinder (G models), and inline-four (S models) engines.
Hp And Torque:
Specific horsepower and torque figures are detailed for each model within the manual, e.g., R1200GS typically ranging from 105-110 HP.
Engine Variants:
Covers DOHC, SOHC, and OHV engine configurations depending on the model series, detailing specific valve timing and lift for optimal performance.
Fuel Delivery:
Fuel injection systems (e.g., Bosch Motronic) are thoroughly covered, including component testing and calibration.
Engine Codes:
Manual details specific engine codes such as K50, K25, K43, K40, K48, K72, K70, K75, K73, K71, K46, K42, K18, K19, R13, K16, indicating different engine architectures and generations.
Gearbox Type:
Typically 6-speed or 7-speed manual transmissions, with shaft drive as standard on most R and K models, and chain drive on F and S models.
Clutch Type:
Wet multi-plate clutch (F, S models) or dry clutch (some earlier R models) and single-plate dry clutch (K models) with hydraulic actuation.
Drivetrain:
Details on gearbox lubrication, final drive maintenance (shaft drive or chain maintenance), and clutch assembly procedures.
Gear Ratios:
Specific gear ratios for each transmission variant are detailed, aiding in performance analysis and troubleshooting.
Safety Features:
Covers ABS (Anti-lock Braking System), ASC (Automatic Stability Control), and optional ESA (Electronic Suspension Adjustment) for various models.
Braking Systems:
Detailed information on hydraulic brake systems, caliper servicing, brake pad replacement, and bleeding procedures for BMW's Integral ABS systems.
Tire Specifications:
Recommends appropriate tire sizes, types, and inflation pressures for various riding conditions and models.
Lighting And Visibility:
Guidance on headlight adjustments, bulb replacement, and LED lighting system maintenance.
Instrument Cluster:
Details on the operation and maintenance of BMW's advanced instrument clusters, including diagnostic indicators and trip computers.
Audio Systems:
For models equipped with integrated audio systems (e.g., K1600GT/GTL), the manual may cover basic operation and troubleshooting of speakers and head units.
Rider Aids:
In-depth explanation of rider assistance systems like ASC (Automatic Stability Control), DTC (Dynamic Traction Control), and ESA/ESA II (Electronic Suspension Adjustment) for various models.
Cruise Control:
Details on the operation, maintenance, and troubleshooting of electronic cruise control systems found on touring and adventure models.
Diagnostic Interfaces:
Information on connecting diagnostic tools (e.g., GT1, DIS, ISTA/D) for advanced diagnostics, fault code reading, and module programming.
Routine Maintenance:
Detailed service schedules are provided for each model, typically including oil changes every 10,000 km (6,000 miles), valve checks every 20,000-40,000 km depending on model.
Brake Fluid Change:
Recommended brake fluid change intervals are typically every two years to maintain optimal braking performance and prevent corrosion.
Engine Oil:
Typically BMW recommends specific grades like SAE 15W-50 or 20W-50 motorcycle oil. For Boxer engines, special attention is paid to oil levels due to consumption.
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid is commonly specified for BMW motorcycles.
Coolant:
BMW premium coolant or an equivalent with a 50/50 mixture of antifreeze and distilled water, typically ethylene glycol based.
Gearbox Oil:
Specifies appropriate gear oil grades (e.g., SAE 75W-140 for final drives) and capacities for both the transmission and final drive units.
Common Wear Items:
Guidance on inspecting and replacing wear items like clutch plates, brake pads, wheel bearings, and the driveshaft spline lubrication.
Electrical Concerns:
Troubleshooting common electrical issues such as faulty sensor readings, alternator output, or ABS system errors.
Common Faults:
Provides insights into common diagnostic trouble codes (DTCs) and their respective resolutions for various sensor and system failures.
Drivetrain Maintenance:
Specific guidance on driveshaft spline lubrication intervals and inspection, a critical maintenance point for shaft-driven BMWs.
Bmw Motorcycle Legacy:
BMW Motorrad boasts a long history of innovation and quality, known for its boxer-twin engines and pioneering technology in motorcycle design and safety.
Key Model Developments:
This manual covers the evolution from earlier R series boxers to the newer DOHC engines, the introduction of the K series with their transverse inline engines, and the modern parallel-twin F series and high-performance S series.
Engine Technology Advancements:
Covers advancements such as electronic fuel injection (EFI), engine management systems (EMS), and the evolution of BMW's boxer engine design.
Manufacturing Focus:
Focuses on models produced primarily from the early 2000s through to 2013, showcasing BMW's engineering prowess during this period.
