BMW R1150RT Shop Service Repair Manual

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Art.-Nr: 132564

Stichworte: BMW Motorcycle Motorcycles R Series R1150RT

Produktvarianten

Beschreibung

The R1150RT is a distinguished sport-touring motorcycle, produced approximately between 1999 and 2005. Renowned for its robust build quality and the signature boxer engine, this model offers exceptional comfort and performance for long-distance journeys. Key features include innovative Telelever front and Paralever rear suspension systems, powerful air/oil-cooled 1130 cc twin-cylinder engine delivering approximately 95 hp, and an optional Integral ABS system. Its ergonomic design and substantial road presence make it a capable machine for both solo touring and two-up travel, embodying a heritage of engineering excellence and reliability. This comprehensive workshop service repair manual is designed to provide detailed guidance for the maintenance, troubleshooting, diagnostics, and repair of the R1150RT (chassis code R22). Covering a wide array of systems from the engine, fuel injection, and transmission to the complex electrical and braking systems, this manual equips owners and technicians with the necessary information. It includes procedures for routine maintenance, component overhaul, adjustments, and in-depth electrical diagnostics, ensuring the R1150RT remains in optimal condition. The manual is presented in English and is searchable and printable for practical workshop use.

🏷️ Basic Information

Identification

Make:

Model:

R1150RT

Product Type:

Shop Service Repair Manual

Codes

Chassis Code:

R22 (for R1150RT)

👋 Introduction

Market Position

Motorcycle Segment:

Sport Touring / Grand Touring Motorcycle

Competitive Analysis

Key Competitors:

Honda ST1100, Yamaha FJR1300, Kawasaki Concours GTR1000

Key Features

Unique Selling Points:

BMW's signature boxer engine, robust build quality, advanced suspension (Telelever front, Paralever rear), comfortable ergonomics for long-distance riding, integrated ABS (optional).

Manual Utility

Target Audience:

BMW R1150RT owners, independent motorcycle mechanics, enthusiasts seeking to perform their own maintenance and repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for BMW R1150RT

Secondary Coverage:

Maintenance, troubleshooting, diagnostics, and component overhaul

Page Count

Estimated Page Count:

Likely 300-500 pages (typical for this era of detailed BMW manuals)

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Boxer-twin, 4-stroke, air/oil-cooled, including cylinder heads, pistons, crankshaft, camshafts, valve train, oil pump, lubrication system

Engine Electric:

Ignition system, starter motor, alternator, battery, electronic control unit (ECU) functions

Fuel Preparation And Control:

Fuel injection system (Bosch Motronic), fuel injectors, throttle body, air intake, exhaust gas recirculation (if applicable), lambda sensors

Fuel Tank And Lines:

Fuel tank removal and installation, fuel pump, fuel lines, fuel filter replacement

Radiator:

Cooling system (oil cooler for R1150RT), coolant circulation, oil cooler maintenance

Exhaust System:

Exhaust manifold, catalytic converter (if equipped), mufflers, mounting hardware, emissions control

Clutch Gearbox:

Single dry clutch (R1150RT), gearbox internal components, shift mechanism, clutch actuation, gearbox oil specifications and changes

Chain Belt Drive:

Cardan shaft drive (universal shaft), final drive unit, maintenance, lubrication, and inspection

Front Forks Steering:

Telescopic front fork, steering head bearings, steering damper, fork oil changes, fork seal replacement, steering geometry adjustments

Rear Wheel Drive Brakes:

Single-sided swingarm, Paralever rear suspension, rear brake system (calipers, discs, master cylinder, ABS components if equipped), front brake system (calipers, discs, master cylinder, ABS components if equipped)

Wheels Types:

Wheel bearing inspection and replacement, tire mounting and balancing, wheel specifications

Frame Equipment:

Frame inspection, body panels, fairing components, seat, luggage systems, center stand, side stand

General Electrical Equipment:

Wiring diagrams, lighting circuits, horn, starter relay, fuses, battery maintenance, diagnostic connectors

Instrument Lights:

Instrument cluster operation, indicator lights, dashboard illumination, fault indicators

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, fluid level checks, brake pad inspection, tire pressure checks, cable adjustments

Troubleshooting:

Diagnostic procedures for common faults, error code interpretation (if applicable), symptom-based troubleshooting guides

Component Repair Overhaul:

Detailed instructions for engine disassembly and reassembly, transmission overhaul, fork seal replacement, brake caliper rebuild, fuel injector cleaning

Adjustments Settings:

Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment, steering head bearing adjustment, suspension adjustments

Electrical Diagnostics:

Wiring diagram interpretation, testing of electrical components, diagnosis of starting and charging issues, lighting system troubleshooting

Technical Depth

Depth:

Comprehensive: Covers everything from basic pre-delivery checks and routine maintenance to full engine and transmission rebuilds, electrical system diagnostics, and chassis component overhaul.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval

Print Quality

Printability:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/Oil-cooled, four-stroke, two-cylinder boxer engine

Displacement:

1130 cc (1.13 Liters)

Bore X Stroke:

101 mm x 70.5 mm

Compression Ratio:

9.8:1

Valve Train:

2 valves per cylinder, pushrod-operated overhead camshafts (OHV)

Power Output:

95 hp (70 kW) at 7,250 rpm (approximate)

Torque Output:

98 Nm (72 lb-ft) at 5,250 rpm (approximate)

Performance

Top Speed:

Over 200 km/h (125 mph)

Fuel System

Fuel Delivery:

Electronic fuel injection (Bosch Motronic 2.2 or similar)

Fuel Type:

Unleaded, minimum 91 octane (RON)

Lubrication System

Oil Capacity:

Approx. 3.0 liters (with filter change)

Oil Type:

BMW recommends SAE 20W-50 or SAE 15W-50 synthetic motorcycle oil. Check manual for specific grades.

🔧 Transmission

Standard

Type:

6-speed manual transmission

Final Drive:

Enclosed driveshaft with single-sided swingarm and Paralever system

Features

Clutch Type:

Single dry plate clutch, hydraulically actuated

Transmission Oil:

BMW recommends SAE 75W-90 synthetic gear oil for the gearbox and final drive. Check manual for specific grades and capacities.

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (87.8 in)

Width:

Approx. 930 mm (36.6 in) over mirrors

Height:

Approx. 1430 mm (56.3 in) over windshield (adjustable)

Weights

Dry Weight:

Approx. 256 kg (564 lbs)

Wet Weight:

Approx. 280 kg (617 lbs) (fully fueled)

Gross Vehicle Weight Rating:

Not specified in product info, but typically around 450-500 kg

🛡️ Safety Features

Ratings

Optional BMW Integral ABS (Anti-lock Braking System) - typically II-generation

Active Features

Braking System:

Hydraulically operated disc brakes front and rear. Linked braking where front brake lever also actuates rear brake (with Integral ABS).

Passive Features

Lighting:

Halogen headlight, LED taillight, turn signals.

💡 Technology Features

Infotainment

Audio System:

Optional radio/cassette or CD player with speakers and handlebar controls on some models.

Driver Assistance

ABS System:

Integral ABS, where front and rear brakes are linked, and ABS is applied to both wheels by either brake lever (depending on system generation and activation).

Connectivity

Diagnostic Port:

On-board diagnostics (OBD) port for engine management and ABS fault diagnosis.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 10,000 km or annually, whichever comes first. Check manual for exact interval.

Valve Adjustment:

Every 20,000 km or as per manual recommendation.

Spark Plug Replacement:

Every 20,000 km or as per manual recommendation.

Fluid Specifications

Brake Fluid:

DOT 4 (or DOT 5.1 if specified by BMW for ABS models). Check manual.

Coolant Type:

For the oil cooler circuit: BMW recommends specific oil grades (see engine_specs). No traditional coolant system for the engine itself.

Known Issues

Common Problems:

Sticking starter motor solenoid, potential issues with the alternator brushes, early ABS system component failures (e.g., pump), embrittlement of fuel lines, clutch slave cylinder leaks, final drive spline lubrication.

Recommended Tools

Special Tools:

Torque wrenches, BMW specific diagnostic tools (e.g., for ABS/EFI), valve adjustment tools, clutch alignment tool, flywheel locking tool.

📚 Vehicle History

Brand Heritage

Bmw Motorrad History:

BMW Motorrad has a long history dating back to 1923, renowned for its innovative engineering, boxer engines, and focus on reliability and touring capability.

Model Evolution

R1150Rt Predecessor:

Evolved from the R1100RT, incorporating a larger displacement engine and refinements.

R1150Rt Successor:

Succeeded by the R1200RT, which featured a significant engine update and revised chassis.

Production

Production Years:

Approximately 1999 to 2005

Manufacturing Location:

Berlin, Germany (BMW Motorrad plant)

🏆 Awards & Recognition

Recognitions

Class Awards:

The R1150RT was consistently praised for its touring comfort, stability, and performance within the sport-touring segment.