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BMW R1150RT Motorcycle Service & Repair Manual-PDF

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The BMW R1150RT is a distinguished touring motorcycle, produced from 2001 to 2006. Renowned for its comfort, wind protection, and long-distance capabilities, this model is part of the esteemed R-series...
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BMW R1150RT Motorcycle Service & Repair Manual-PDF
The BMW R1150RT is a distinguished touring motorcycle, produced from 2001 to 2006. Renowned for its comfort, wind protection, and long-distance capabilities, this model is part of the esteemed R-series Boxer engine lineage, known for its distinctive engine layout and enduring reliability. Featuring a 1130cc flat-twin engine producing approximately 95 hp, the R1150RT offers a 6-speed manual transmission and shaft drive, ensuring a smooth and powerful riding experience. Its robust engineering, manufactured in Berlin, Germany, and its reputation for quality have made it a favored choice for touring enthusiasts. This comprehensive Service & Repair Manual, presented in English, provides in-depth guidance for maintaining and repairing your BMW R1150RT. It covers all essential systems, including the engine, transmission, drivetrain, chassis, suspension, brakes, and electrical systems, offering complete tear-down and rebuild procedures with hundreds of photos and illustrations. Whether you are a do-it-yourselfer or an experienced mechanic, this manual equips you with everything needed for routine servicing, diagnostics, and complete restoration, ensuring your motorcycle remains in optimal working condition and an inexpensive way to keep it functioning properly.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Vehicle Type:
Motorcycle
Product Name:
BMW R1150RT Motorcycle Service & Repair Manual-PDF
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer as well as the experienced mechanic
Value Proposition:
Inexpensive way to keep your vehicle working properly, Save money $$
Key Features
Completeness:
100% Complete and Intact, No Missing/Corrupt pages/sections
Content Overview:
Everything you will need to repair, maintain, rebuild, refurbish or restore
📋 Manual Details
Coverage Areas
Language:
English
Page Count:
370
Manual Type:
Service & Repair Manual
Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer
Transmission Drivetrain:
Gearbox & Clutch, Transmission System
Chassis Suspension:
Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Chassis, Suspension, Frame/Body Panels/Exhaust System, Wheels & Tyres
Brakes:
Braking System
Electrical Electronics:
Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams
Fuel System:
Engine Fuel System, Fuel Injection System
Cooling System:
Engine Lubrication and Cooling, Cooling system
Bodywork Fixtures:
Body & Fixtures, Frame/Body Panels/Exhaust System
Procedures Included
Maintenance:
Periodic checks & Adjustments, General Maintenance, Routine Servicing
Diagnostics:
Troubleshooting, Diagnostic Procedures
Repair:
Complete tear down and rebuild, Repair Procedures
Restoration:
Refurbish or restore your motorcycle
Technical Depth
Detail Level:
Complete disassembly of the machine, Step-by-step instructions
Resource Type:
Hundreds of photos and illustrations, Exploded diagrams, Wiring schematics
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Searchability:
Searchable
Viewing Capabilities:
Zoom In/Out
Print Quality
Printability:
Fully Printable
Organization:
Bookmarked
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Flat-twin (Boxer) engine
Displacement:
1130cc (1.13 Liters)
Bore X Stroke:
98 mm x 74.5 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
Approximately 95 hp @ 7250 rpm
Torque:
Approximately 99 Nm (73 lb-ft) @ 5500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication Cooling
Lubrication System:
Wet sump, Oil cooler
Cooling System:
Oil and Air cooled
Valvetrain
Valvetrain:
2 valves per cylinder, DOHC (historically OHV for R series, but RT models often had DOHC) - *Manual will clarify exact configuration for R1150RT*
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Gearbox:
N/A
Features
Clutch Type:
Single dry plate clutch
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 950 mm (37.4 in)
Height:
Approx. 1435 mm (56.5 in)
Weights
Dry Weight:
Approx. 256 kg (564 lbs)
Gross Vehicle Weight:
Approx. 460 kg (1014 lbs)
Fuel Capacity
Fuel Tank Capacity:
25 liters (6.6 US gal), including a 4-liter reserve
🛡️ Safety Features
Ratings
ABS System:
BMW Motorrad ABS (Integral ABS II on later models)
Active Features
Braking System Front:
Dual 320mm discs, four-piston calipers
Braking System Rear:
Single 276mm disc, twin-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Dashboard Instruments:
Analog speedometer and tachometer, LCD multi-function display including gear indicator, fuel gauge, clock, trip meters, oil pressure warning light, voltage indicator.
Driver Assistance
ABS:
BMW's Integral ABS system available, providing enhanced braking control.
Connectivity
Electrical System Features:
12V electrical system, multiple diagnostic ports, heated grips, optional heated seat, optional radio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Valve adjustment, spark plug replacement, and inspection typically around 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 15W-50, API SG or higher (Consult manual for precise BMW specifications)
Engine Oil Capacity:
Approx. 3 liters (3.2 US quarts) with oil filter change.
Transmission Oil Type:
SAE 75W-90 GL-5 gear oil
Transmission Oil Capacity:
Approx. 0.75 liters (0.8 US quarts)
Final Drive Oil Type:
SAE 80W-90 GL-5 gear oil
Final Drive Oil Capacity:
Approx. 0.25 liters (0.26 US quarts)
Known Issues
Common Wear Items:
Clutch wear, fuel pump issues, alternator bearing wear, ABS sensor faults, rear shock absorber wear.
Typical Repairs:
Regular clutch fluid replacement, brake pad and disc servicing, electrical connection checks, fuel injector cleaning.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad has a long-standing reputation for producing robust, technologically advanced, and touring-oriented motorcycles.
Model Evolution
R Series Heritage:
The R1150RT is part of BMW's iconic R-series Boxer engine lineage, known for its distinctive engine layout and enduring reliability.
Production Period:
Produced from 2001 to 2006.
Production
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Model Reputation:
The R1150RT is highly regarded for its comfort, wind protection, and long-distance touring capabilities, often winning accolades in rider surveys and motorcycle publications for its segment.
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