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BMW R850 R850GS 2001 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850 R850GS Year: 2001 Codes Vin Prefix Confirmation: WB101xx (for R850GS models typically, though specific prefixes can vary slightly based on manufacturing country)....
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BMW R850 R850GS 2001 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850 R850GS
Year:
2001
Codes
Vin Prefix Confirmation:
WB101xx (for R850GS models typically, though specific prefixes can vary slightly based on manufacturing country).
👋 Introduction
Market Position
Positioning:
The BMW R850GS (and its sibling R850R) occupies a niche in the adventure touring and roadster segments, offering a more accessible and user-friendly alternative to the larger R11xx series, while retaining BMW's characteristic engineering and reliability.
Competitive Analysis
Competitors 2001:
Competed against motorcycles like the Honda VFR800, Triumph Tiger 900, and Yamaha TDM850 in terms of capability and price point, though the BMW's boxer-twin configuration and shaft drive set it apart.
Key Features
Engine Layout:
Air/oil-cooled, horizontally-opposed (boxer) twin-cylinder engine.
Drive System:
Shaft drive, offering low maintenance and clean operation.
Suspension Design:
BMW's signature Telelever front suspension and Paralever rear suspension for excellent ride quality and handling.
Gs Variant Distinction:
The 'GS' designation indicates a more off-road oriented variant with longer-travel suspension, spoked wheels, and potentially higher ground clearance compared to the R850R roadster.
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete engine mechanicals, including disassembly, assembly, troubleshooting, and rebuilding.
Transmission Coverage:
Gearbox (transmission) service, repair, and maintenance procedures.
Chassis Coverage:
Frame, suspension (front and rear), steering system, and wheel bearings.
Electrical System Coverage:
Ignition system, charging system, lighting, starter, and electronic control units (ECUs).
Braking System Coverage:
Brake system diagnostics, repairs, ABS system troubleshooting (if equipped).
Fuel System Coverage:
Fuel injection system, fuel pump, injectors, and fuel lines.
Bodywork Coverage:
Fairings, body panels, seat removal, and general chassis components.
Page Count
Estimated Page Count:
Typically 300-500 pages, reflecting comprehensive coverage.
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), designed for easy navigation and printing.
📖 Manual Coverage
Systems Covered
Engine Mechanicals:
Top-end (cylinder head, valves, camshafts), bottom-end (crankshaft, pistons, connecting rods), timing, lubrication, cooling.
Engine Management:
Fuel injection (Motronic), ignition timing, sensor diagnostics, error code interpretation.
Powertrain:
Clutch, gearbox, final drive (shaft drive).
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting guides for electrical faults.
Fuel Delivery:
Fuel tank, fuel pump, fuel filter, pressure regulator, injector servicing.
Exhaust System:
Catalytic converter (if applicable for the market), mufflers, exhaust routing.
Suspension Components:
Front fork (telelever or similar BMW system), rear shock absorber, swingarm, linkages.
Wheel And Tire Service:
Wheel bearing replacement, tire mounting/balancing (though specialized equipment is usually needed).
Control Systems:
Throttle cables, clutch cables, brake levers, handlebar controls.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain/drive maintenance (though this model is shaft-driven).
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues.
Component Removal Installation:
Detailed instructions for disassembling and reassembling major and minor components.
Rebuilding Procedures:
Complete overhaul procedures for the engine and gearbox.
Torque Specifications:
Accurate torque values for all critical fasteners.
Wiring Diagrams:
Comprehensive, easy-to-read electrical schematics.
Calibration Procedures:
Idle speed adjustment, throttle position sensor (TPS) calibration.
Fluid Level Checks:
Procedures and specifications for checking and filling all necessary fluids.
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Capabilities:
Includes guidance on using diagnostic tools (e.g., BMW GS-911 compatible procedures) and interpreting fault codes.
Performance Tuning:
While not primarily a tuning manual, it provides foundational knowledge for performance optimization.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable, allowing quick location of specific information.
Print Quality
Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally-opposed twin-cylinder (Boxer)
Displacement:
848 cc (cubic centimeters)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Valve Train:
Two valves per cylinder, pushrod actuated (OHV)
Cooling System:
Air/oil cooling
Performance
Horsepower Output:
Approximately 70 hp (52 kW) at 6750 rpm (manufacturer specific, can vary slightly by market and tune).
Torque Output:
Approximately 76 Nm (56 lb-ft) at 5000 rpm (manufacturer specific, can vary slightly by market and tune).
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI) with sequential fuel injection.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity:
Approximately 20-25 liters (5.3-6.6 US gal), varies by specific R850GS model iteration.
🔧 Transmission
Standard
Type:
Five-speed manual gearbox
Clutch:
Single dry plate clutch, cable actuated.
Optional
Optional Gearbox:
N/A (Five-speed was standard and only option for this model year).
Features
Final Drive:
Shaft drive to the rear wheel.
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for performance and maintenance.
Transmission Fluid:
Hypoid gear oil, API GL-5 specification, SAE 85W-90 (check manual for exact BMW part number).
📐 Dimensions
Exterior
Length:
Approximately 2150-2200 mm (84.6-86.6 inches) depending on fairing and accessories.
Width:
Approximately 850-950 mm (33.5-37.4 inches) including mirrors.
Height:
Approximately 1350-1450 mm (53.1-57.1 inches) to top of windscreen/fairing.
Seat Height:
Approximately 820-840 mm (32.3-33.1 inches) for standard seat, lower/higher options may exist.
Weights
Dry Weight:
Approximately 210-225 kg (463-496 lbs) depending on configuration.
Gross Vehicle Weight Rating:
Refer to vehicle specific VIN plate and manual for exact GWVR.
Payload Capacity:
Sufficient for rider, passenger, and luggage, detailed in manual.
Wheelbase:
Approximately 1430 mm (56.3 inches).
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycles are not subjected to standardized crash testing like cars; safety relies on design and rider skill.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. Optional ABS (Anti-lock Braking System) was available on many models, check manual for specific ABS system details and troubleshooting.
Lighting:
Halogen headlight, LED tail light/brake light, turn signals.
Passive Features
Frame Construction:
Steel trellis or monocoque frame designed for stability and rider feedback.
Ergonomics:
Designed for comfortable riding posture, reducing fatigue on longer journeys.
Wind Protection:
Standard windscreen and fairing offer moderate wind protection for the rider.
💡 Technology Features
Infotainment
Audio System:
OEM audio systems were not standard on the R850GS in 2001. Aftermarket communication systems or audio units may have been installed.
Driver Assistance
ABS:
Anti-lock Braking System (optional availability, crucial diagnostic coverage in the manual).
Instrument Cluster:
Analog speedometer and tachometer, with digital odometer, trip meter, and basic warning lights. Some models may have a basic onboard computer.
Connectivity
Diagnostic Ports:
The manual will detail the location and type of diagnostic connectors for accessing the Motronic unit.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Always consult the manual for precise intervals and conditions.
Valve Adjustment Interval:
Approximately every 20,000 km (12,000 miles), as per manual.
Spark Plug Replacement:
Typically every 20,000-30,000 km (12,000-18,000 miles).
Gearbox Oil Change:
Every 20,000 km (12,000 miles) or two years.
Final Drive Oil Change:
Every 20,000 km (12,000 miles) or two years.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic motorcycle engine oil, API SG/SH/SJ or higher, JASO MA compliant, viscosity grade 15W-40 or 20W-50 (consult manual for precise BMW recommendations).
Engine Oil Capacity:
Approximately 3.0 liters (3.2 US quarts) with filter change.
Brake Fluid:
DOT 4 or DOT 5.1 (check manual). Replace every 2 years.
Coolant:
If oil cooler is present and integrated into a coolant loop (unlikely for basic R850), use a 50/50 mix of BMW-approved coolant and distilled water. Standard R850s primarily rely on air/oil cooling.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, suspension seals, and exhaust system components can wear over time.
Electrical Connectors:
Corrosion or loose connections in the wiring harness can cause intermittent electrical faults. The manual will guide troubleshooting these areas.
Fuel Injection Issues:
While generally reliable, throttle position sensor (TPS) issues or injector clogging can occur; manual provides diagnostic steps.
ABS Faults:
Early ABS systems can be sensitive to voltage fluctuations or sensor damage; the manual is critical for diagnosing ABS faults.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad, established in 1916, has a long history of producing innovative and reliable motorcycles, particularly known for its boxer-twin engines and pioneering technologies like shaft drive and ABS.
Model Evolution
R850 Lineage:
The R850 series was introduced as a mid-range offering, leveraging the established R11xx platform but with a smaller displacement engine for reduced cost, weight, and improved fuel economy, making BMW's touring and adventure capabilities more accessible.
Production
Production Period:
The R850GS and R850R were primarily produced from the late 1990s through the early 2000s, with the 2001 model being a significant iteration.
Manufacturing Location:
Germany (primarily Berlin-Spandau plant).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the R850GS in 2001 are not widely publicized, BMW motorcycles generally receive acclaim for build quality, engineering, and rider comfort in enthusiast reviews and long-term tests.
Ratings
Owner Satisfaction:
BMW R-series motorcycles typically score high in owner satisfaction for reliability and long-term ownership experience, supported by comprehensive service documentation like this manual.
Certifications
Manual Quality:
This manual adheres to industry standards for technical documentation, providing clear, accurate, and actionable information for vehicle repair and maintenance.
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