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2006 Buell Firebolt XB9R XB12R Workshop Service Repair Manual

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The Buell Firebolt XB9R and XB12R models, produced in 2006, represent a pinnacle of sportbike engineering from a brand renowned for its innovative spirit and performance-focused design. These motorcycles, built...
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2006 Buell Firebolt XB9R XB12R Workshop Service Repair Manual
The Buell Firebolt XB9R and XB12R models, produced in 2006, represent a pinnacle of sportbike engineering from a brand renowned for its innovative spirit and performance-focused design. These motorcycles, built on the versatile XB platform, showcase Buell's commitment to agile handling and potent power delivery, with the XB9R offering approximately 79 horsepower and the XB12R delivering around 97 horsepower from their air-cooled V-twin engines. Key features include Buell's distinctive 'Truss Frame' which cleverly doubles as the fuel tank, and the Zero-G Disc braking system, all contributing to a unique riding experience and a strong emphasis on mass centralization for exceptional maneuverability. This comprehensive workshop service and repair manual provides detailed, factory-level information essential for the maintenance and repair of your Buell Firebolt. It covers all major systems, including the powertrain, chassis, bodywork, and electrical components, offering step-by-step procedures for everything from scheduled maintenance and lubrication to complex disassembly, reassembly, and troubleshooting. With high-quality diagrams and diagnostic flowcharts, this English-language manual is an invaluable resource for Buell owners, DIY enthusiasts, and independent repair shops looking to keep their XB9R or XB12R in optimal condition.
🏷️ Basic Information
Identification
Make:
Buell
Model:
Firebolt XB12R
Year:
2006
Generation
Platform:
XB
Codes
Vin Code Model Xb9R:
9
Vin Code Model Xb12R:
12
👋 Introduction
Market Position
Target Audience:
Buell owners, DIY enthusiasts, independent repair shops
Competitive Analysis
Advantage:
Provides detailed, factory-level information for self-servicing, saving costs.
Key Features
Features:
Instant download, printable pages, high-quality diagrams, comprehensive coverage.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive workshop service and repair
Page Count
Estimated Page Count:
Varies based on specific printing, but generally extensive for a workshop manual.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (XB9R, XB12R variants), Fuel System, Starter, Drive/Transmission
Chassis And Body:
Chassis, Frame, Suspension, Wheels, Brakes, Bodywork
Electrical:
Wiring Diagrams, Ignition System, Lighting, Instruments, Accessories
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, adjustments, inspections
Troubleshooting:
Diagnostic procedures, fault finding, error codes
Repair:
Component disassembly, reassembly, repair techniques, specifications
Disassembly And Assembly:
Detailed instructions for all major components and systems
Technical Depth
Depth:
Extensive, covering from basic maintenance to complete engine and transmission rebuilds.
Diagnostics:
Includes diagnostic flowcharts and troubleshooting guides.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High quality diagrams and instructions, printable.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
Compatibility
Os Compatibility:
All Versions of Windows & Mac
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Model Xb9R Engine:
Thunderstorm 1203cc V-Twin (based on Harley-Davidson Revolution engine, modified)
Model Xb12R Engine:
1203cc Air-cooled V-Twin (883cc Evolution variant)
Performance
Xb9R Horsepower:
Approximately 79 hp @ 6600 rpm (subject to specific tuning)
Xb12R Horsepower:
Approximately 97 hp @ 6600 rpm (subject to specific tuning)
Xb9R Torque:
Approximately 70 lb-ft @ 5000 rpm (subject to specific tuning)
Xb12R Torque:
Approximately 78 lb-ft @ 5000 rpm (subject to specific tuning)
Fuel System
Fuel Delivery:
Fuel Injection (Electronic Fuel Injection - EFI)
Fuel Type:
Unleaded Gasoline
Engine Internals
Bore Stroke Xb9R:
3.44 in x 3.37 in (87.4 mm x 85.5 mm)
Bore Stroke Xb12R:
3.50 in x 3.96 in (88.9 mm x 100.5 mm)
Compression Ratio Xb9R:
9.6:1
Compression Ratio Xb12R:
9.2:1
Engine Cooling
Cooling Method:
Air-Cooled
🔧 Transmission
Standard
Gearbox Type:
5-Speed Manual Constant Mesh
Optional
Transmission Options:
None
Features
Clutch Type:
Wet, Multi-plate Clutch
Final Drive:
Belt Drive
Fluid Specifications
Transmission Oil Type:
Check Manual: Typically SAE 20W-50 Motorcycle Oil or equivalent
📐 Dimensions
Exterior
Wheelbase Xb9R:
57.5 inches (1460 mm)
Wheelbase Xb12R:
57.5 inches (1460 mm)
Weights
Dry Weight Xb9R:
Approximately 370 lbs (168 kg)
Dry Weight Xb12R:
Approximately 385 lbs (175 kg)
Fuel Capacity
Fuel Tank Capacity:
3.7 gallons (14.0 L) (including reserve)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable to motorcycles in the same way as cars; relies on design and rider skill.
Active Features
Braking System:
Dual front disc brakes with 4-piston calipers, Single rear disc brake with 2-piston caliper. Buell's Zero-G Disc System.
Suspension Type:
Front: Showa Upside-down Forks, Rear: Showa Monoshock Absorber
Passive Features
Frame Design:
Buell's 'Truss Frame' design that also serves as the fuel tank.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (Motorcycle)
Driver Assistance
Assistance Features:
Not applicable (Motorcycle)
Connectivity
Connectivity Options:
Not applicable (Motorcycle)
Instrumentation
Dashboard Features:
Analog Tachometer, Digital Speedometer, Odometer, Trip Meters, Warning Lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or annually.
Belt Tension Check:
Regular checks are crucial for the belt drive system.
Spark Plug Replacement:
Refer to manual for specific mileage, typically around 10,000-15,000 miles.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.0 US quarts (2.8 L) (check manual for exact amount).
Brake Fluid Type:
DOT 4
Coolant Type:
Not applicable (Air-cooled engine)
Known Issues
Common Concerns:
Some models may experience issues with stator failures, exhaust valve servo failures, or charging system problems if not properly maintained. Belt maintenance is critical.
Specific Maintenance Points:
Regularly inspect the rubber isolation mounts for engine vibration. Pay attention to the fuel injector cleaning and spark plug gap.
📚 Vehicle History
Brand Heritage
Founder:
Erik Buell
Brand Focus:
Performance motorcycles, sportbikes, innovative engineering.
Model Evolution
Xb Series Introduction:
The XB series, including the Firebolt, represented a significant departure for Buell, emphasizing a more compact and agile chassis with a focus on mass centralization.
Firebolt Design:
Known for its distinctive styling, aggressive riding position, and innovative frame-mounted fuel tank.
Production
Manufacturing Location:
East Troy, Wisconsin, USA
Ownership Changes:
Buell Motorcycle Company was acquired by Harley-Davidson in 2003.
🏆 Awards & Recognition
Recognitions
Awards:
Buell motorcycles, particularly the XB series, were often lauded for their innovative engineering and sporty performance, though specific model awards are not widely documented in general literature.
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