2006 Buell Firebolt XB9R XB12R Workshop Service Repair Manual
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The Buell Firebolt XB9R and XB12R models, produced in 2006, represent a pinnacle of sportbike engineering from a brand renowned for its innovative spirit and performance-focused design. These motorcycles, built...
The Buell Firebolt XB9R and XB12R models, produced in 2006, represent a pinnacle of sportbike engineering from a brand renowned for its innovative spirit and performance-focused design. These motorcycles, built on the versatile XB platform, showcase Buell's commitment to agile handling and potent power delivery, with the XB9R offering approximately 79 horsepower and the XB12R delivering around 97 horsepower from their air-cooled V-twin engines. Key features include Buell's distinctive 'Truss Frame' which cleverly doubles as the fuel tank, and the Zero-G Disc braking system, all contributing to a unique riding experience and a strong emphasis on mass centralization for exceptional maneuverability.
This comprehensive workshop service and repair manual provides detailed, factory-level information essential for the maintenance and repair of your Buell Firebolt. It covers all major systems, including the powertrain, chassis, bodywork, and electrical components, offering step-by-step procedures for everything from scheduled maintenance and lubrication to complex disassembly, reassembly, and troubleshooting. With high-quality diagrams and diagnostic flowcharts, this English-language manual is an invaluable resource for Buell owners, DIY enthusiasts, and independent repair shops looking to keep their XB9R or XB12R in optimal condition.
Buell's 'Truss Frame' design that also serves as the fuel tank.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (Motorcycle)
Driver Assistance
Assistance Features:
Not applicable (Motorcycle)
Connectivity
Connectivity Options:
Not applicable (Motorcycle)
Instrumentation
Dashboard Features:
Analog Tachometer, Digital Speedometer, Odometer, Trip Meters, Warning Lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or annually.
Belt Tension Check:
Regular checks are crucial for the belt drive system.
Spark Plug Replacement:
Refer to manual for specific mileage, typically around 10,000-15,000 miles.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.0 US quarts (2.8 L) (check manual for exact amount).
Brake Fluid Type:
DOT 4
Coolant Type:
Not applicable (Air-cooled engine)
Known Issues
Common Concerns:
Some models may experience issues with stator failures, exhaust valve servo failures, or charging system problems if not properly maintained. Belt maintenance is critical.
Specific Maintenance Points:
Regularly inspect the rubber isolation mounts for engine vibration. Pay attention to the fuel injector cleaning and spark plug gap.
The XB series, including the Firebolt, represented a significant departure for Buell, emphasizing a more compact and agile chassis with a focus on mass centralization.
Firebolt Design:
Known for its distinctive styling, aggressive riding position, and innovative frame-mounted fuel tank.
Production
Manufacturing Location:
East Troy, Wisconsin, USA
Ownership Changes:
Buell Motorcycle Company was acquired by Harley-Davidson in 2003.
🏆 Awards & Recognition
Recognitions
Awards:
Buell motorcycles, particularly the XB series, were often lauded for their innovative engineering and sporty performance, though specific model awards are not widely documented in general literature.
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