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CASE I.H. 1255 Service Repair Manual

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The CASE I.H. 1255 is a robust agricultural tractor, likely produced in the late 1980s to early 1990s, representing a significant advancement in its era. Known for its durability and...
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Art.-Nr: 103019
CASE I.H. 1255 Service Repair Manual
The CASE I.H. 1255 is a robust agricultural tractor, likely produced in the late 1980s to early 1990s, representing a significant advancement in its era. Known for its durability and power, a hallmark of the CASE I.H. brand heritage, this model typically features a 6-cylinder diesel engine in the 120-140 HP range, often with a 6.6-liter displacement. Its engineering is designed for demanding field work, commonly equipped with a powershift or synchronized shuttle transmission offering multiple forward and reverse gears, and versatile PTO options. The 1255 was built to be a reliable workhorse, combining practical features with the solid construction expected from its historical significance in agricultural machinery. This comprehensive service repair manual provides essential technical documentation for the CASE I.H. 1255 tractor. It covers a wide array of systems, including the engine, transmission, drivetrain, hydraulics, electrical system, braking, steering, chassis, operator station, PTO, and implement interface. The manual details routine maintenance, scheduled servicing, diagnostics, troubleshooting, component removal and installation, adjustments, and rebuild procedures. With step-by-step instructions, detailed diagrams, exploded views, and manufacturer specifications, it serves as an invaluable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize the performance and longevity of their CASE I.H. 1255 tractor.
🏷️ Basic Information
Identification
Make:
CASE I.H.
Model:
1255
👋 Introduction
Market Position
Market Position:
Essential technical documentation for owners and technicians of the CASE I.H. 1255 tractor, aimed at facilitating efficient maintenance and repair.
Competitive Analysis
Competitive Analysis:
Provides the same level of detail and accuracy as original equipment manufacturer (OEM) service manuals, offering a cost-effective alternative for users.
Key Features
Key Features:
Step-by-step instructions, detailed diagrams, exploded views, comprehensive troubleshooting, manufacturer specifications, instant download access.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive service, maintenance, and repair for the CASE I.H. 1255 agricultural tractor.
Page Count
Page Count:
Unknown (typically hundreds of pages for comprehensive service manuals of this nature)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, transmission, drivetrain, hydraulics, electrical system, braking system, steering system, chassis, operator station, PTO, implements interface.
Electrical System:
Includes detailed wiring diagrams, troubleshooting for lighting, starting, charging systems, and instrument cluster operation.
Braking System:
Covers hydraulic brake system components, bleeding procedures, disc brake maintenance, and parking brake adjustments.
Steering System:
Coverage of hydrostatic power steering system components, fluid levels, and troubleshooting of steering drift or stiffness.
Hydraulic System:
Comprehensive coverage of the tractor's hydraulic system, including the pump, control valves, cylinders, and auxiliary hydraulic outlets.
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, diagnostics, troubleshooting, component removal and installation, adjustments, rebuild procedures, torque specifications, wiring diagrams, exploded views.
Engine Overhaul:
Procedures for engine cylinder head removal/installation, piston and connecting rod service, crankshaft main bearing inspection and replacement, timing gear inspection, and fuel injector testing/replacement.
Hydraulic Pump Testing:
Procedures for testing hydraulic pump output pressure and flow rates to diagnose performance issues.
Clutch Replacement:
Step-by-step instructions for clutch removal, inspection, and replacement if the transmission is not fully powershift or includes a clutch pack.
Pto Overhaul:
Procedures for servicing the Power Take-Off (PTO) clutch, gears, and engagement mechanisms.
Technical Depth
Technical Depth:
In-depth technical information suitable for both novice mechanics and experienced service technicians, including complete disassembly and reassembly instructions.
Diagnostic Procedures:
Includes systematic troubleshooting charts and diagnostic flowcharts for various system faults, guiding users through fault finding.
Calibration Procedures:
Includes calibration steps for critical systems such as the 3-point hitch draft control or PTO engagement.
Torques Specifications:
Essential torque values for critical fasteners across all major components, ensuring proper assembly and preventing failures.
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Print Quality
Print Quality:
High quality with clear text and top-quality diagrams/illustrations.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Typically a 6-cylinder diesel engine (specific model details require model year analysis).
Engine Displacement:
Typically around 6.6 liters (6572 cc) for the 6-cylinder diesel engine, but specific displacement may vary slightly by engine variant (e.g., DT-360 or similar IH engines).
Engine Cooling System:
Information on coolant type, capacity, and radiator service procedures.
Performance
Horsepower Range:
Likely in the 120-140 HP range, depending on specific 1255 variant and configuration (e.g., 1255XL).
Engine Torque:
Approximate peak torque in the range of 450-550 Nm (Newton-meters), crucial for heavy draft work.
Engine Governor Settings:
Specifications for engine governed speed (high idle and rated speed) for optimal power delivery.
Fuel System
Fuel System Type:
Direct injection diesel, often with a rotary or inline injection pump.
Injection Timing:
Critical specifications for injection pump timing will be provided to ensure optimal performance and emissions.
🔧 Transmission
Standard
Transmission Type:
Often features a powershift or synchronized shuttle transmission (e.g., 20-speed forward, 12-speed reverse).
Optional
Optional Features:
Could include creep speed options or different PTO configurations.
Pto Options:
Details on standard and optional PTO speeds (e.g., 540/1000 RPM) and their engagement mechanisms.
Features
Transmission Features:
Powershift capability for on-the-go gear changes, range selection, power take-off (PTO) options.
Powershift Lever Operation:
Detailed instructions on how to properly engage and disengage powershift gears for longevity and efficiency.
Powershift Gear Ratios:
Details on the gear ratios for each speed, aiding in performance optimization and troubleshooting.
📐 Dimensions
Exterior
Overall Length:
Approximately 4.5 - 5.0 meters (varies by configuration and hitch type).
Overall Width:
Approximately 2.0 - 2.5 meters (varies by tire size and axle width).
Wheelbase:
Typically around 2.5 - 2.7 meters for stability and maneuverability.
Ground Clearance:
Specifications for ground clearance under the chassis and axle, important for field operations.
Weights
Operating Weight:
Around 5,500 - 6,500 kg (unballasted, without implements).
Front Axle Weight:
Guidance on proper front axle loading and ballast requirements.
Rear Axle Weight:
Specifications for optimal rear axle loading for traction and stability.
🛡️ Safety Features
Ratings
Safety Features Coverage:
Manual covers safety procedures related to operation, maintenance, and repairs, including safe handling of components and fluids.
Active Features
Active Safety Coverage:
Information on braking system operation, steering system maintenance, and PTO engagement safety.
Passive Features
Passive Safety Coverage:
Details on ROPS (Roll-Over Protective Structure) maintenance and operator station safety protocols.
💡 Technology Features
Infotainment
Infotainment Features:
Basic operator instrumentation, gauges for engine parameters, hour meter. Not typically equipped with advanced infotainment systems.
Driver Assistance
Driver Assistance Features:
Limited by era; may include features like draft control for the 3-point hitch, but not electronic driver aids found in modern vehicles.
Connectivity
Connectivity Features:
Not applicable in the modern sense; relies on mechanical and hydraulic connections for implements.
🔧 Maintenance
Service Intervals
Service Intervals:
Detailed schedules for engine oil changes, hydraulic filter replacement, transmission fluid checks, fuel filter changes, and lubrication points.
Engine Filter Replacement Interval:
Recommendations for engine oil filter, fuel filter, and air filter replacement, typically based on operating hours or time.
Transmission Fluid Change Interval:
Recommended intervals for checking and changing transmission and hydraulic fluid, critical for preventing wear.
Fluid Specifications
Engine Oil Type:
Refer to specific engine model specifications, typically API CG-4 or higher, SAE 15W-40 or 10W-30.
Hydraulic Fluid Type:
Typically a Universal Tractor Transmission Oil (UTTO) meeting CAT TO-2 or TO-4 specifications, or a specialized CASE IH hydraulic fluid.
Transmission Fluid Capacity:
Specific capacities for the transmission, hydraulic reservoir, and final drives.
Transmission Fluid Specification:
Specific requirements for transmission and hydraulic fluid, crucial for proper operation of powershift and PTO.
Known Issues
Common Wear Points:
Potential areas for wear include transmission synchronizers, hydraulic pump performance, and linkage wear points. The manual will detail checks and repairs for these.
Hydraulic System Common Faults:
Details on diagnosing and rectifying issues such as low hydraulic pressure, slow implement operation, or hydraulic fluid leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
CASE I.H. (International Harvester) has a long-standing history in agricultural machinery, known for robust and reliable tractors.
Historical Significance:
CASE I.H. tractors are renowned for their durability and power, making the 1255 a workhorse in its class during its production period.
Model Evolution
Model Evolution:
The 1255 was part of the 'Maxxum' or similar series, representing a significant advancement in tractor technology for its era, often succeeding earlier IH models.
Model Designation:
The '1255' designation typically indicates a horsepower class and series within the CASE I.H. lineup, often associated with the Maxxum series or its predecessors.
Series Relation:
May be related to or a precursor to later CASE IH Maxxum models, representing a generational shift in agricultural tractor design.
Production
Production Period:
Likely produced in the late 1980s to early 1990s, following the merger of Case and International Harvester.
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