Case IH 115U Farmall Workshop Service Manual Repair

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Typ: Tractor

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Art.-Nr: 77298

Stichworte: 115U Farmall Agriculture C Case Case Ih Tractor Tractors

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Beschreibung

The Case IH Farmall 115U represents a modern iteration of the esteemed Farmall tractor line, renowned for its versatility and dependability. This utility tractor, powered by a 4-cylinder turbocharged diesel engine delivering approximately 115 HP, is engineered for demanding agricultural tasks. Its design emphasizes user-friendliness and comfort, incorporating features like an ergonomic cab, HVAC, and advanced electronic controls for the three-point hitch and PTO. The Farmall 115U is built upon a legacy of robust engineering, offering reliable performance and a comfortable operator experience suitable for professional farm operations. This comprehensive workshop service manual provides in-depth repair and maintenance information for the Case IH Farmall 115U. It is intended for professional technicians and advanced users, covering all major systems including the engine, transmission, hydraulics, electrical systems, brakes, and steering. Detailed procedures for scheduled maintenance, troubleshooting, component disassembly and assembly, adjustments, and diagnostics are included. The manual also specifies required special tools and provides critical technical specifications, torque values, and fluid recommendations, ensuring accurate and efficient service to maintain the tractor's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Case IH

Model:

Farmall 115U

Product Type:

Workshop Service Manual / Repair Manual

Codes

Chassis Code Identifier:

Likely varies by specific build configuration and country of sale, not explicitly provided in product data.

👋 Introduction

Market Position

Market Segment:

Utility Tractor

Target User:

Professional agricultural technicians, farm mechanics, and advanced DIY users.

Competitive Analysis

Competitive Landscape:

Competes with similar utility tractors from manufacturers like John Deere (e.g., 5E Series), New Holland (e.g., TD5 Series), Massey Ferguson (e.g., 4700 Series).

Key Features

Farmall Line Reputation:

The Farmall name represents a legacy of versatile and reliable tractors.

U Series Design:

The 'U' series typically signifies a focus on user-friendliness, comfort, and modern features for its class.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive repair and service information for the Case IH Farmall 115U tractor.

Technical Focus:

Primarily for professional technicians, indicating in-depth mechanical and electrical diagnostics and repair procedures.

Page Count

Estimated Page Count:

Estimated 1000+ pages (typical for comprehensive workshop manuals of this nature).

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English (standard for most Case IH technical documentation).

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnostics, fuel system, cooling system, lubrication system, starting and charging systems.

Transmission:

Power shuttle, powershift, or hydrostatic transmission repair, diagnostics, fluid and filter specifications.

Hydraulics:

Hydraulic pump, control valves, cylinders, PTO hydraulics, hitch control system, hydraulic fluid specifications.

Electrical System:

Wiring diagrams, component testing, diagnostic procedures for lighting, sensors, control units, starter, alternator.

Brake System:

Hydraulic brake system maintenance, repair, bleeding procedures, brake fluid specifications.

Steering:

Hydrostatic power steering system diagnostics and repair, fluid specifications.

Chassis And Frame:

Front axle, rear axle, frame components, wheel and tire service, bearing maintenance.

Operator Station:

Cab climate control (HVAC), seating, controls, instrumentation, operator safety features.

Power Take Off Pto:

Rear and front PTO engagement, clutch, shaft service, PTO gearbox.

Hitches:

Three-point hitch system repair, linkage adjustments, hydraulic control integration.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication points, filter replacement, fluid level checks and changes.

Troubleshooting:

Diagnostic charts, fault code explanations, symptom-based troubleshooting guides.

Repair:

Detailed step-by-step repair procedures for all major systems and components.

Disassembly And Assembly:

Complete procedures for component removal, disassembly, inspection, repair, and reassembly.

Adjustments:

Calibration and adjustment procedures for engine, transmission, hydraulics, and PTO.

Special Tools:

Identification and usage of special tools required for specific repair operations.

Technical Depth

Diagnostic Capability:

Advanced diagnostic procedures, including electrical system testing, sensor readings, and hydraulic pressure checks.

Rebuild Procedures:

Detailed instructions for complete engine, transmission, and hydraulic system overhauls and rebuilds.

Precision Specifications:

Includes torque specifications, clearances, tolerances, and mating component information for accurate assembly.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Print Quality

Print Quality:

Designed for clarity and readability when printed, with high-resolution diagrams and illustrations.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Model:

Likely FPT (Fiat Powertrain Technologies) Industrial engine, e.g., NEF Series or S8000 Series.

Engine Type:

4-Cylinder Turbocharged Diesel

Performance

Horsepower Rating:

Approx. 115 HP (Engine Rated Power). Specific PTO HP will be lower.

Torque Output:

Specific torque figures are model-dependent, typically in the range of 450-550 Nm.

Fuel System

Fuel Injection:

Common Rail Direct Injection (CRDI) likely.

Emission Controls:

Complies with Tier 4 / Stage IV emission standards (DPF, SCR, EGR depending on region and model year).

🔧 Transmission

Standard

Transmission Type:

Likely a 24F/24R Power Shuttle or PowerShift transmission (e.g., Powershift TLB).

Optional

Optional Transmission:

Possible availability of a hydrostatic transmission (HST) in certain configurations.

Features

Clutch Type:

Wet multi-disc clutch for powershift and PTO engagement.

Shuttle Control:

Electro-hydraulic left-hand reverser for seamless forward/reverse operation.

📐 Dimensions

Exterior

Overall Length:

Approximately 4.5 - 4.8 meters (varies with configuration).

Overall Width:

Approximately 2.0 - 2.3 meters (depending on tires).

Wheelbase:

Approximately 2.4 - 2.6 meters.

Weights

Operating Weight:

Around 4,500 - 5,500 kg (unballasted).

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll-Over Protective Structure) cab or frame as standard.

Active Features

Braking System:

Hydraulically actuated wet disc brakes for reliable stopping power.

Parking Brake:

Independent mechanical parking brake.

Passive Features

Operator Presence System:

Likely includes an operator presence system to disengage PTO/transmission when operator leaves seat.

Seatbelt:

Safety belt for operator.

💡 Technology Features

Infotainment

Operator Station Features:

Modern cab designed for comfort and ergonomics, often featuring HVAC, advanced diagnostics display, and ergonomic controls.

Driver Assistance

Pto Engagement:

Electronic PTO engagement for ease of use.

Hitch Control:

Electronic draft control (EDC) for the three-point hitch for precise implement management.

Connectivity

Telematics Options:

Optional availability of telematics systems for remote monitoring, diagnostics, and fleet management (e.g., AFS Connect).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250-500 hours, depending on operating conditions and oil type.

Fuel Filter Replacement:

Recommended at every oil change or as indicated by service indicators.

Hydraulic Fluid Change:

Typically every 1000-2000 hours, or annually.

Fluid Specifications

Engine Oil Type:

API CJ-4 or CK-4 SAE 15W-40 diesel engine oil (check manual for exact spec).

Hydraulic Fluid Type:

Case IH Hy-Tran UTTO (Universal Tractor Transmission Oil) or equivalent.

Coolant Type:

Permanent-type antifreeze/coolant (50% mixture) with appropriate freeze protection for the operating climate.

Known Issues

Common Wear Items:

Clutch packs (powershift), hydraulic pump wear, PTO engagement components, diesel particulate filter (DPF) regeneration issues.

Electrical Component Reliability:

While generally robust, sensor failures or wiring harness issues can occur in heavy-duty agricultural environments.

📚 Vehicle History

Brand Heritage

Case Ih Legacy:

Case IH is a renowned agricultural machinery manufacturer with a long history dating back to the 19th century, known for innovation and durability.

Model Evolution

Farmall Evolution:

The Farmall nameplate has been a cornerstone of Case IH's tractor lineup for decades, evolving from the iconic early models to modern, technologically advanced machines like the 115U.

Production

Manufacturing Location:

Farmall U series tractors are often manufactured in Case IH facilities in Europe (e.g., Italy, France) or potentially other global locations depending on market.

🏆 Awards & Recognition

Recognitions

Farmall Series Accolades:

The Farmall series has historically received numerous industry recognitions for innovation and value. Specific awards for the 115U model would depend on its launch period and regional market reception.