Engine Repair:
Full Engine Overhaul, Diagnostics, and Component Replacement
Fuel System:
Fuel Injection, Carburetion (if applicable), Fuel Pump, Filters
Cooling System:
Radiator, Thermostat, Water Pump, Hoses
Lubrication System:
Oil Pump, Oil Filter, Oil Pan, Lubrication Passages
Ignition System:
Spark Plugs, Ignition Coils, Distributor (if applicable)
Electrical System:
Starting System, Charging System, Battery, Lighting, Wiring Schematics
Transmission:
Gearbox, Clutch, PTO (Power Take-Off), Hydraulic Transmission (if applicable)
Drivetrain:
Differential, Axles, Drive Shafts, Four-Wheel Drive System (if applicable)
Braking System:
Brake Actuation, Drums/Discs, Linings, Hydraulic Lines
Steering System:
Steering Column, Linkage, Power Steering System (if applicable)
Hydraulic System:
Hydraulic Pump, Valves, Cylinders, Hoses, Reservoir, Linkage
Front Axle Assembly:
Steering Knuckles, Kingpins, Bearings
Rear Axle Assembly:
Final Drives, Hubs, Bearings
Operator Station:
Controls, Seat, Cab Features (if applicable)
Bodywork:
Sheet Metal, Fenders, Hood, Chassis Components
Lighting And Accessories:
Headlights, Taillights, Work Lights, Indicators
Routine Maintenance:
Oil Changes, Filter Replacements, Lubrication Points, Greasing Schedules
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Problem Solving
Component Removal And Installation:
Step-by-step instructions for all major components
Engine Rebuild:
Complete disassembly, inspection, repair, and reassembly procedures
Transmission Overhaul:
Disassembly, inspection, and repair of gearbox and associated components
Hydraulic System Repair:
Pump servicing, valve block repair, cylinder rebuilding
Electrical Diagnostics:
Wiring harness inspection, sensor testing, circuit diagnosis
Brake System Service:
Brake pad/shoe replacement, bleeding procedures, hydraulic component servicing
Front And Rear Axle Repair:
Bearing replacement, seal replacement, differential servicing
Pto Maintenance And Repair:
Service and repair of power take-off systems
Depth:
Comprehensive - Covers basic maintenance to full engine and transmission rebuilds
Diagrams:
Extensive use of diagrams, illustrations, and exploded views
Schematics:
Detailed wiring schematics for electrical systems
Specifications:
Includes torque specifications, clearances, fluid capacities, and tolerances
Special Tools:
Lists required special tools for specific repair procedures
Engine Oil Change:
Typically every 250-500 operating hours (refer to manual for exact intervals)
Air Filter Check:
Check every 100-250 operating hours, replace as needed
Fuel Filter Replacement:
Typically every 500-1000 operating hours
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours
Engine Oil Viscosity:
SAE 15W-40 (Common diesel engine oil, refer to manual for specific API/CI-4 rating)
Hydraulic Fluid Type:
Case IH Hy-Tran UT (or equivalent UTTO fluid)
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Common Wear Items:
Hydraulic pump wear, clutch wear, PTO clutch packs, front axle kingpin wear
Electrical Gremlins:
Corrosion on connectors, failing light switches, issues with starter solenoids can occur with age.
