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Case Tractor IH 2594 WSM Service Manual Repair

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The Case IH 2594 is a robust, heavy-duty agricultural tractor from the 94 Series, produced approximately between 1983 and 1987. Engineered as a versatile mid-range utility and row-crop tractor, it...
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Typ: Tractor
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Art.-Nr: 98663
Case Tractor IH 2594 WSM Service Manual Repair
The Case IH 2594 is a robust, heavy-duty agricultural tractor from the 94 Series, produced approximately between 1983 and 1987. Engineered as a versatile mid-range utility and row-crop tractor, it embodies the durability and power characteristic of Case IH machinery. Designed for a wide array of farming operations, the 2594 typically features a diesel engine in the 100-150 horsepower range, delivering substantial torque for demanding tasks. Its construction emphasizes reliability, making it a recognized workhorse in its class. This comprehensive Workshop Service Manual (WSM) for the Case IH 2594 provides in-depth coverage for service, repair, and maintenance. It details procedures for all major systems, including the engine, powershift transmission, hydraulics, and electrical systems, along with chassis and operator station components. The manual includes scheduled maintenance guidelines, detailed repair instructions, troubleshooting guides, and diagnostic procedures, supported by easy-to-follow, step-by-step instructions, diagrams, and pictures. This resource empowers owners and technicians to effectively maintain and repair the tractor, potentially saving significant costs.
🏷️ Basic Information
Identification
Make:
Case IH
Model:
2594
Product Type:
Service Manual
👋 Introduction
Market Position
Product Category:
Heavy-duty Agricultural Tractor Service Manual
Competitive Analysis
Value Proposition:
Empowers owners and technicians to perform repairs and maintenance, saving significant costs compared to professional dealer service.
Key Features
Instruction Style:
Easy-to-follow, step-by-step instructions with supporting diagrams and pictures.
Content Scope:
In-depth, professional quality coverage of all service and repair aspects, including routine maintenance.
Delivery Method:
Instant Download
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Page Count
Estimated Page Count:
Varies (typically 800-1500+ pages for comprehensive agricultural tractor manuals)
Manual Type
Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Overhaul, troubleshooting, diagnostics, fuel system, lubrication system, cooling system, air intake, exhaust system
Transmission Systems:
Powershift transmission, differential lock, final drives, PTO (Power Take-Off) clutch and gearbox
Hydraulic Systems:
Hydraulic pump, control valves, cylinders, remote hydraulics, hitch control
Electrical Systems:
Wiring diagrams, starting system, charging system, lighting, instrumentation, starter motor, alternator
Chassis And Steering:
Front axle, rear axle, steering system, braking system, chassis components
Operator Station:
Cab components, HVAC system, controls, seating
Air Conditioning:
Service and repair for the HVAC system within the operator's cab, including refrigerant handling procedures if applicable.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Repair Procedures:
Component removal and installation, internal adjustments, rebuilding procedures
Troubleshooting Guides:
Diagnostic charts, symptom-based problem solving
Diagnostic Procedures:
Testing electrical circuits, checking hydraulic pressures, engine performance tests
Wiring Diagrams:
Detailed electrical wiring schematics for all systems, crucial for diagnostics.
Technical Depth
Depth:
Comprehensive (covers routine maintenance to complete overhaul and major component rebuilds)
Torque Specifications:
Includes precise torque values for all critical fasteners and component assemblies.
Special Tools:
Lists necessary special tools and equipment for specific repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Model Identification:
Likely to feature Cummins or Case IH engines, specific model dependent on year and configuration.
Engine Displacement Estimate:
Likely in the 400-500 cubic inch range (6.5L - 8.2L) depending on specific engine option.
Performance
Horsepower Range Estimate:
Typically in the 100-150 HP range, depending on specific engine variant.
Torque Specifications Estimate:
Significant torque output for heavy draft work.
Fuel System
Fuel Type:
Diesel
Injection Type:
Likely direct injection, potentially mechanical or early electronic fuel injection depending on the era.
🔧 Transmission
Standard
Transmission Type:
Powershift Transmission (e.g., 16-speed or 18-speed)
Optional
Optional Transmission:
Could include a manual gearbox or creeper gear options in some configurations.
Features
Clutch Type:
Wet multi-disc clutches for powershift gears.
Pto Options:
Standard 540/1000 RPM PTO, potentially live PTO configurations.
📐 Dimensions
Exterior
Wheelbase Estimate:
Approximately 100-110 inches (2540-2794 mm)
Length Estimate:
Approximately 170-190 inches (4318-4826 mm)
Width Estimate:
Approximately 70-80 inches (1778-2032 mm) at the rear, narrower at the front.
Weights
Operating Weight Estimate:
Likely between 10,000-13,000 lbs (4536-5897 kg) without ballast.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) is standard or an option on this model.
Active Features
Braking System:
Hydraulically actuated wet disc brakes.
Passive Features
Operator Station Safety:
Includes safety interlocks for PTO and transmission.
💡 Technology Features
Infotainment
Instrumentation:
Basic analog gauges for engine RPM, oil pressure, coolant temperature, fuel level, and hour meter. Warning lights for critical systems.
Driver Assistance
Cruise Control:
Not a standard feature; advanced operator aids are minimal on this era of tractor.
Connectivity
Electrical Connections:
Standard 12V electrical system, wiring diagrams essential for diagnosing electrical issues.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 hours, depending on operating conditions and oil type.
Transmission Fluid Change:
Typically every 1000-1500 hours.
Fluid Specifications
Engine Oil Recommendation:
API CD/CE or higher rated diesel engine oil, viscosity typically 15W-40.
Hydraulic Transmission Fluid:
Case IH Hy-Tran Plus or equivalent UTF (Universal Tractor Fluid).
Final Drive Fluid Recommendation:
Typically the same as hydraulic/transmission fluid, check manual for specific API/viscosity grades.
Known Issues
Common Wear Items:
Wear on clutch packs (powershift), hydraulic pump wear, front axle pivot wear, electrical connector corrosion.
Potential Engine Issues:
Turbocharger issues, injector pump wear, glow plug reliability depending on engine variant.
📚 Vehicle History
Brand Heritage
Manufacturer:
Case International Harvester (IH)
Model Evolution
Series Introduction:
Part of the 94 Series tractors, which represented a significant modernization for Case IH in the early to mid-1980s.
Model Positioning:
Positioned as a mid-range utility and row-crop tractor, versatile for various farming operations.
Production
Production Period Estimate:
Approximately 1983-1987.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Recognized as a workhorse tractor in its class, known for durability and power when properly maintained.
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