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Case IH 485 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Case IH Model: 485 Vehicle Type: Tractor 👋 Introduction Market Position Target Audience: Farm owners, independent mechanics, and DIY enthusiasts with basic mechanical skills. Value...
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Typ: Tractor
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Case IH 485 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Case IH
Model:
485
Vehicle Type:
Tractor
👋 Introduction
Market Position
Target Audience:
Farm owners, independent mechanics, and DIY enthusiasts with basic mechanical skills.
Value Proposition:
Cost savings on maintenance and repairs, empowers informed decision-making with technicians.
Competitive Analysis
Differentiation:
Vehicle-specific, manufacturer-written content, same as dealer service departments.
Key Features
Comprehensiveness:
All major topics covered completely, step-by-step instructions, diagrams, wiring schematics.
Ease Of Use:
Accurate, clear, concise text with illustrations for safe and easy servicing.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
File Format:
PDF
Printability:
Yes
Compatibility:
All Versions of Windows AND Mac
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly instructions.
Fuel System:
Fuel injection pump, injectors, fuel lines, filters, and troubleshooting.
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant specifications.
Lubrication System:
Oil pump, oil filter, oil cooler, and lubrication points.
Transmission Repair:
Gearbox disassembly, reassembly, component replacement, and adjustment procedures.
Clutch System:
Clutch assembly, release mechanism, and adjustment procedures.
Hydraulic System:
Hydraulic pump, valves, cylinders, filters, and fluid specifications.
Power Take Off Pto:
PTO engagement, operation, maintenance, and repair.
Electrical System:
Wiring diagrams, alternator, starter motor, battery, lighting, and ignition system troubleshooting.
Braking System:
Brake master cylinder, brake discs/drums, brake lines, and hydraulic fluid.
Steering System:
Steering box, linkages, and hydraulic power steering components.
Front Axle And Steering:
Front axle housing, kingpins, steering arms, and alignment.
Rear Axle And Differential:
Rear axle housing, differential gears, and final drive units.
Three Point Hitch:
Hitch components, lift arms, draft control, and position control adjustments.
Bodywork And Chassis:
Frame, fenders, operator station, and sheet metal repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, and fluid level checks.
Troubleshooting Guides:
Diagnostic flowcharts and step-by-step troubleshooting for common problems.
Component Replacement:
Detailed instructions for replacing major and minor components.
Adjustments And Calibration:
Precise instructions for calibrating various systems like hydraulics and clutch.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Schematics:
Clear and detailed electrical wiring diagrams.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds.
Diagrams Illustrations:
Abundant step-by-step diagrams and clear illustrations.
Diagnostic Procedures:
Detailed diagnostic procedures for identifying and rectifying faults.
Special Tool Requirements:
Lists necessary special tools for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Implied by PDF format, facilitating quick information retrieval.
Print Quality
Page Quality:
High-resolution scans ensuring clarity of text and images.
Customization:
Printable individual pages as needed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely Perkins or Case IH own manufactured diesel engine common in this era.
Displacement Range:
Typically in the 3.0L - 4.0L range for this class of tractor.
Fuel Type:
Diesel
Performance
Horsepower Range:
Approx. 50-70 PTO horsepower (specific model variants may differ).
Torque Specifications:
Manual will provide detailed torque specifications for engine components.
Fuel System
Injection Type:
Direct Injection (likely with mechanical injection pump).
Fuel Filter Part Number:
Manual will specify the correct Case IH or equivalent part number.
Maintenance
Oil Type Capacity:
Manual will specify SAE viscosity grade and capacity in liters/quarts.
Coolant Specifications:
Manual will specify coolant type (e.g., ELC, conventional) and mixture ratio.
🔧 Transmission
Standard
Transmission Type:
Likely a mechanical gearbox with multiple forward and reverse gears (e.g., 8-speed or 12-speed synchromesh).
Optional
Powershift Option:
Some variants might have offered a powershift or torque amplifier option.
Features
Gear Selection:
Manual will detail the shift patterns and operation.
Maintenance
Transmission Fluid Type:
Manual will specify the correct fluid (e.g., UTTO - Universal Tractor Transmission Oil).
Transmission Fluid Capacity:
Manual will specify the fluid capacity in liters/quarts.
📐 Dimensions
Exterior
Wheelbase:
Manual will provide specific dimensions based on configuration.
Overall Length:
Manual will provide specific dimensions.
Overall Width:
Manual will provide specific dimensions.
Weights
Operating Weight:
Manual will specify approximate operating weight, typically around 2000-2500 kg.
Front Rear Weight Distribution:
Manual might offer guidance for proper ballast.
🛡️ Safety Features
Ratings
Rollover Protection Structure Rops:
Manual will describe ROPS specifications and potential retrofitting.
Active Features
Braking System Type:
Wet disc brakes or drum brakes depending on configuration, manual will detail.
Passive Features
Seatbelt Availability:
Manual will specify if seatbelts are standard or optional.
💡 Technology Features
Infotainment
Radio Availability:
Basic radio or cassette player may have been an option, manual may cover basic electrical for it.
Driver Assistance
Cruise Control:
Not typically found on tractors of this era.
Connectivity
Diagnostic Ports:
Manual will detail physical diagnostic points and procedures.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 250 hours, but manual will provide exact recommendation.
Hydraulic Fluid Change Interval:
Typically 1000-1200 hours, but manual will provide exact recommendation.
Fuel Filter Replacement Interval:
Typically annually or based on operating hours, manual will confirm.
Air Filter Replacement Interval:
Interval depends on operating conditions, manual will advise on checks and replacement.
Fluid Specifications
Engine Oil Viscosity:
Likely SAE 15W-40 API CG-4 or CJ-4 rated diesel engine oil.
Hydraulic Transmission Fluid Type:
UTTO (Universal Tractor Transmission Oil) meeting Case IH specifications.
Known Issues
Common Wear Items:
Clutch, brakes, hydraulic pump seals, and PTO clutch wear.
Electrical Component Reliability:
Older wiring harnesses can be susceptible to corrosion or damage; manual details inspection.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Case IH has a long-standing history in agricultural machinery, dating back to the 19th century.
Model Evolution
Tractor Series:
Part of the Case IH utility tractor line, designed for a wide range of farm tasks.
Production
Production Era:
Likely produced in the 1980s or early 1990s.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Case IH tractors are generally recognized for their robust build and reliability in demanding agricultural environments.
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