Market Position:
The Chevrolet Blazer (GMT330) was a popular mid-size SUV known for its ruggedness, capability, and versatility. It competed directly with vehicles like the Ford Explorer, Jeep Grand Cherokee, and Toyota 4Runner.
Competitive Analysis:
The second-generation Blazer offered a choice of rear-wheel drive or four-wheel drive, independent front suspension for improved ride quality compared to older solid-axle designs, and powerful V6 and V8 engine options, positioning it as a capable daily driver and weekend adventurer.
Key Features:
Each chapter is meticulously organized with a numbered table of contents for efficient navigation. Crucial information is highlighted with notes, cautions, and warnings to prevent errors.
Coverage Areas:
All mechanical, electrical, body, and maintenance aspects for 1995-2005 Chevrolet Blazer.
Page Count:
Estimated 1500-3000+ pages (typical for comprehensive dealer-level manuals).
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Format:
Digital (PDF Download)
Systems Covered:
Engine (4.3L V6, 5.0L V8, 5.7L V8), Transmission (4L60-E, NV3500), Drivetrain (2WD, 4WD, AWD), Suspension, Brakes, Steering, HVAC, Electrical Systems, Body & Chassis, Fuel System, Emission Control, Restraint Systems, Body Electrical, Lighting, Instruments, Audio, Cruise Control, Wiper/Washer, Security.
Electrical Diagrams:
Complete wiring diagrams for all electrical systems including engine control, lighting, power accessories, interior and exterior electronics, and the multiplex/CAN communication system present in later models.
Procedures Included:
Routine Maintenance, Inspections, Diagnostics, Troubleshooting, Repair, Reassembly, Component Overhauls, Electrical System Diagnosis, Wiring Diagrams, Fluid Specifications, Component Replacement, Body Panel Repair, Upholstery and Trim, Suspension Alignment, Brake Service, Engine Tuning, Transmission Rebuilds.
Engine Rebuilding:
Detailed step-by-step procedures for complete engine disassembly, inspection, measurement, repair, and reassembly for all available engine variants (4.3L V6, 5.0L V8, 5.7L V8).
Transmission Rebuilding:
Comprehensive guides for rebuilding the 4L60-E automatic transmission, including torque converter service, valve body repair, and clutch pack replacement, as well as manual transmission (NV3500) overhauls.
Technical Depth:
Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, including detailed diagnostic procedures and electrical troubleshooting with factory-level accuracy.
Diagnostic Charts:
Includes extensive diagnostic flowcharts, symptom-to-cause tables, and troubleshooting guides for common and uncommon problems across all vehicle systems.
Searchability:
PDF format is typically searchable, allowing quick access to specific topics, keywords, and part numbers.
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Printability:
All pages are printable, enabling users to create a physical copy for use in a workshop environment.
Binding Type:
Digital download; print at home or professional print-on-demand.
Paper Type:
N/A (Digital Format)
Primary Engine:
4.3L (262 cu in) Vortec V6 (L35)
Primary Engine Power:
Approx. 190-200 hp @ 4400-4600 rpm
Primary Engine Torque:
Approx. 250-260 lb-ft @ 2800-3200 rpm
Optional Engines:
5.0L (305 cu in) Vortec V8 (L30), 5.7L (350 cu in) Vortec V8 (L31)
Fuel System:
Sequential Fuel Injection (SFI)
Engine Management:
GM Engine Control Module (ECM), OBD-II compliant
Standard Transmission:
4-speed Automatic (4L60-E)
Optional Transmission:
5-speed Manual (NV3500) - less common in later years
Transmission Fluid:
Dexron-III (or equivalent) Automatic Transmission Fluid (ATF)
Drivetrain Options:
Rear Wheel Drive (RWD), Four Wheel Drive (4WD with Insta-Trac or AutoTrac), All Wheel Drive (AWD - rare, typically for specific trims or limited production).
Exterior Length:
Approx. 184.8 inches (4694 mm) for 2-door, 190.2 inches (4831 mm) for 4-door (varies slightly by year).
Exterior Width:
Approx. 67.4 - 67.6 inches (1712 - 1717 mm)
Exterior Height:
Approx. 63.7 - 65.3 inches (1618 - 1659 mm)
Wheelbase:
107.0 inches (2718 mm) for 2-door, 111.5 inches (2832 mm) for 4-door
Curb Weight:
Approx. 3,800 - 4,500 lbs (1724 - 2041 kg) depending on configuration.
Ratings:
NHTSA ratings vary by year; generally 4-star frontal impact for driver/passenger. Side impact ratings often lower. Consult specific year data for precise ratings.
Active Features:
Anti-lock Braking System (ABS) standard on all models. Optional Traction Control System (TCS) on some models, particularly later years with AWD or higher trims.
Passive Features:
Dual front airbags, three-point seat belts with pretensioners, energy-absorbing steering column, reinforced passenger compartment.
Infotainment:
Factory-installed AM/FM stereo with cassette and CD player, optional premium sound systems, manual or power-operated climate controls. Later models offered improved audio and some basic digital displays.
Driver Assistance:
Limited to ABS and optional TCS in most configurations. No advanced electronic driver aids like lane departure warnings or adaptive cruise control were available.
Connectivity:
Basic connectivity with factory radio systems. No Bluetooth or advanced smartphone integration from the factory.
Service Intervals Oil:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions. Consult manual for specific recommendations.
Oil Specification:
SAE 5W-30 or 5W-40 (check owner's manual for exact recommendation based on temperature).
Oil Filter Part Number Example
Oil Filter Part Number Example:
AC-Delco PF1218 or equivalent (e.g., Fram PH8A, Wix 51515).
Coolant Type:
GM Type II (Orange) Extended Life Antifreeze/Coolant.
Coolant Capacity:
Approx. 12-15 quarts (11.4-14.2 liters) depending on engine and cooling system configuration.
Spark Plug Specification V6
Spark Plug Specification V6:
AC-Delco 41-985 (Platinum) or equivalent.
Known Issues:
Intake manifold gasket leaks ( Vortec V8), rear main seal leaks, spider injector system issues (Vortec V6), ABS sensor failures, transmission cooler line leaks, instrument cluster failure (especially gauges), fuel pump issues, body rust in certain climates.
Tire Size Example:
P235/75R15, P245/70R16, P255/55R18 (varies by trim and options).
Wheel Bolt Pattern:
5x5 inches (127 mm)
Fluid Specifications:
Detailed specifications for all vehicle fluids, including engine oil viscosity and API service classification, transmission fluid type, differential fluid type, brake fluid type (DOT 3), power steering fluid type, and coolant mixture ratios.
Service Intervals Brake Fluid
Service Intervals Brake Fluid:
Recommended replacement every 2-3 years or as per manual recommendations, typically using DOT 3 brake fluid.
Service Intervals Transmission
Service Intervals Transmission:
Automatic transmission fluid and filter change every 30,000-60,000 miles (48,000-96,000 km) or as per severe duty schedule. Manual transmission fluid inspection and potential replacement at similar intervals.
Brand Heritage:
Chevrolet has a long history of producing robust and capable vehicles, including a lineage of trucks and SUVs that contributed to the development of the Blazer nameplate, dating back to the original K5 Blazer.
Model Evolution:
The 1995 redesign marked a significant shift from the older, more truck-like K5 Blazer to a more modern, car-based (though still body-on-frame) mid-size SUV. It was available in 2-door and 4-door configurations, offering a more car-like ride and interior than its predecessors.
Production Location:
United States (e.g., Janesville, Wisconsin; Moraine, Ohio)
Production Years:
1995-2005 (for this generation)
