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    Chevrolet Chevy Volt Electric Car 2012-2013 Service Manual

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    The Chevrolet Volt, a groundbreaking Extended Range Electric Vehicle (EREV), represents a significant milestone in automotive innovation. Produced for the 2012 and 2013 model years, this first-generation model pioneered a...
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    Art.-Nr: 87856
    The Chevrolet Volt, a groundbreaking Extended Range Electric Vehicle (EREV), represents a significant milestone in automotive innovation. Produced for the 2012 and 2013 model years, this first-generation model pioneered a unique electric drive system powered by a gasoline range extender, offering consumers an extended electric driving experience. Its design focused on efficiency and advanced technology, targeting environmentally conscious drivers and early adopters of electric vehicle technology. The Volt's engineering excellence is evident in its sophisticated powertrain and its role as a precursor to modern plug-in hybrid vehicles, setting a new standard for sustainable personal transportation. This comprehensive service and repair manual provides in-depth guidance for the Chevrolet Volt (2012-2013). It covers all essential systems, including the powertrain, chassis, electrical components, and body. Detailed procedures for routine maintenance, diagnostic troubleshooting, and component repair and replacement are thoroughly explained, with a strong emphasis on high-voltage system safety protocols. This manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the Volt, ensuring its optimal performance and longevity through clear, factory-equivalent technical information and diagrams.
    🏷️ Basic Information
    Identification
    Make:
    Chevrolet
    Model:
    Volt
    Model Generation:
    First Generation
    Model Years:
    2012-2013
    Vehicle Type:
    Extended Range Electric Vehicle (EREV)
    Powertrain Type:
    Electric Drive with Gasoline Range Extender
    👋 Introduction
    Market Position
    Market Segment:
    Pioneering compact EREV, luxury sedan segment
    Competitive Analysis
    Primary Competitors:
    Nissan Leaf (BEV), Fisker Karma (EREV), later Plug-in Hybrid models
    Key Features
    Unique Selling Proposition:
    Extended electric range, efficient gasoline range extender, innovative powertrain
    Target Audience:
    Environmentally conscious consumers, early adopters of EV technology
    Technology Introduction
    Powertrain Innovation:
    First mass-produced EREV from a major automaker
    📋 Manual Details
    Coverage Areas
    Comprehensive Coverage:
    Yes
    Specific Models Covered:
    Chevrolet Volt 2012, Chevrolet Volt 2013
    Page Count
    Estimated Page Count:
    Extensive (exact count not specified, but implied to be comprehensive)
    Manual Type
    Manual Type:
    Service and Repair Manual
    Origin:
    Factory Original Equivalent
    Language
    Language:
    English
    Format
    File Format:
    PDF Download
    Compatibility:
    All Versions of Windows & Mac
    Software Requirements:
    Adobe PDF Reader
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Includes electric drive unit, battery system, range-extending engine (1.4L ECOTEC)
    Chassis:
    Suspension, steering, brakes (including regenerative braking system)
    Electrical System:
    High-voltage battery management, charging system, infotainment, body control modules, lighting, wiring diagrams
    Body And Interior:
    Body panels, trim, seating, HVAC system
    Fuel System:
    Range extender engine fuel delivery and control
    Procedures Included
    Routine Maintenance:
    Oil changes (for range extender), filter replacements, battery coolant checks, tire rotations
    Diagnostic Troubleshooting:
    System-specific diagnostic flowcharts and symptom analysis
    Repair And Replacement:
    Detailed step-by-step instructions for component removal, repair, and installation
    Special Procedures:
    High-voltage system safety protocols, battery pack servicing, electric motor diagnostics
    Technical Depth
    Depth Of Information:
    Detailed, suitable for professional technicians and advanced DIY enthusiasts
    Diagrams And Illustrations:
    Includes diagrams, schematics, and exploded views
    Torque Specifications:
    Provided for critical fasteners
    Electrical Schematics:
    Comprehensive wiring diagrams included
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchability:
    Likely text-searchable (typical for quality PDFs)
    Zoom Capability:
    Excellent, zoomable on computer
    Print Quality
    Print Recommendation:
    Printable for physical copy
    Binding Type
    Binding Type:
    Digital (PDF Download)
    Paper Type
    Paper Type:
    Not Applicable (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Inline 4-cylinder (Range Extender)
    Displacement:
    1.4 Liters (1398 cc)
    Engine Code:
    LUV (1.4L ECOTEC)
    Performance
    Range Extender Horsepower:
    84 hp @ 4800 rpm
    Range Extender Torque:
    96 lb-ft @ 3400 rpm
    Fuel System
    Fuel Type:
    Unleaded Gasoline
    Fuel Delivery:
    Electronic Fuel Injection (EFI)
    Engine Management
    ECU Part Number Example:
    13580097 (example, specific ECU may vary)
    Emission Control
    Emission System:
    Catalytic Converter, On-Board Diagnostics (OBD-II)
    🔧 Transmission
    Standard
    Transmission Type:
    Electric Drive Transmission (EDT)
    Transmission Gears:
    Single Speed (for electric motor)
    Features
    Regeneration Control:
    Integrated regenerative braking system
    Fluid Specification
    Electric Drive Transmission Fluid Type:
    Dexron VI Automatic Transmission Fluid (ATF) or equivalent (specific type might vary based on GM specs)
    📐 Dimensions
    Exterior
    Length:
    170.0 inches
    Width:
    70.7 inches
    Height:
    56.4 inches
    Wheelbase:
    106.1 inches
    Weights
    Curb Weight:
    Approximately 3,600 - 3,700 lbs
    Gross Vehicle Weight Rating Gvwr:
    Approximately 4,500 lbs
    Cargo
    Cargo Volume Rear Seats Up:
    15.1 cu ft (trunk), 10.6 cu ft (rear cargo area behind front seats)
    Cargo Volume Rear Seats Folded:
    30.0 cu ft (total)
    🛡️ Safety Features
    Ratings
    NHTSA Overall Safety Rating:
    5 Stars (for 2012-2013 models, where applicable)
    Active Features
    Braking System:
    Four-wheel disc brakes with ABS, regenerative braking
    Traction Control:
    Standard Traction Control (TC)
    Stability Control:
    Standard Electronic Stability Control (ESC)
    Passive Features
    Airbags:
    Frontal, side-impact, curtain, knee airbags
    Seatbelts:
    Three-point seatbelts with pretensioners
    Safety Structure
    Body Structure:
    High-strength steel safety cage
    💡 Technology Features
    Infotainment
    Infotainment System:
    Chevrolet MyLink infotainment system
    Display Size:
    7-inch color touchscreen
    Connectivity Features:
    Bluetooth, USB connectivity, available navigation
    Driver Assistance
    Driver Information Center:
    Advanced display showing energy usage, EV range, regenerative braking status
    Parking Assistance:
    Rearview camera (available/standard depending on trim)
    Connectivity
    Charging Status Indicators:
    Visual and audible cues for charging status and completion
    🔧 Maintenance
    Service Intervals
    Engine Oil Change Interval:
    Every 7,500 miles or 12 months, whichever comes first (for range extender)
    Engine Air Filter Replacement:
    Inspect every 15,000 miles, replace as needed (or per manual)
    Cabin Air Filter Replacement:
    Inspect every 15,000 miles, replace annually or as needed
    Coolant Replacement Battery System:
    Check coolant level regularly, replacement interval typically specified in the manual (often longer than traditional coolant)
    Fluid Specifications
    Engine Oil Specification:
    SAE 0W-30 Full Synthetic (GM dexos1® or equivalent)
    Engine Oil Capacity:
    4.0 quarts (with filter)
    Coolant Type Battery:
    GM Specific Coolant (e.g., Dex-Cool based formulation, often purple or blue)
    Known Issues
    Common Wear Items:
    Brake pads (due to regenerative braking, can last longer), tires
    Potential Battery Degradation:
    Like all EV batteries, some degradation over time is possible, though GM warranty covers this.
    Range Extender Engine Maintenance:
    Requires standard internal combustion engine maintenance, though it operates under specific load conditions.
    📚 Vehicle History
    Brand Heritage
    Chevrolet Electrification History:
    Long history of innovation, with the Volt marking a significant step into modern electrified vehicles
    Model Evolution
    Volt Development:
    Conceived as a radical departure from traditional automotive design, focusing on electric propulsion
    First Generation Introduction:
    Launched for the 2011 model year, with 2012-2013 being key years in its early production
    Production
    Manufacturing Location:
    Detroit-Hamtramck Assembly Plant, Michigan, USA
    🏆 Awards & Recognition
    Recognitions
    Green Car Awards:
    Received numerous accolades for its environmental credentials and innovation (e.g., Green Car of the Year)
    Ratings
    Consumer Reports Ratings:
    Generally positive, with specific notes on its unique powertrain and early EV technology challenges.
    Certifications
    Epa Fuel Economy:
    EPA estimated 37 miles all-electric range, 99 MPGe combined (electric), 37 MPG combined (gasoline operation)
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