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Chevrolet Corvette C5 5.7L Parts Manual 1997-2002

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Generation: C5 Engine Variant: 5.7L (LS1) Codes Product Identifier: Chevrolet Corvette C5 5.7L Parts Manual 1997-2002 👋 Introduction Market Position Vehicle Class:...
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Chevrolet Corvette C5 5.7L Parts Manual 1997-2002Chevrolet Corvette C5 5.7L Parts Manual 1997-2002Chevrolet Corvette C5 5.7L Parts Manual 1997-2002Chevrolet Corvette C5 5.7L Parts Manual 1997-2002
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Generation:
C5
Engine Variant:
5.7L (LS1)
Codes
Product Identifier:
Chevrolet Corvette C5 5.7L Parts Manual 1997-2002
👋 Introduction
Market Position
Vehicle Class:
Sports Car / Grand Tourer
Target Audience:
Enthusiasts, owners, mechanics, restoration specialists
Competitive Analysis
Key Competitors:
Porsche 911, Ferrari 360 Modena, Aston Martin DB7, Dodge Viper
Key Features
Performance Focus:
Emphasis on balanced performance, handling, and driver engagement.
Design Philosophy:
Modern interpretation of classic Corvette design with advanced materials and engineering.
📋 Manual Details
Coverage Areas
Coverage Years:
1997, 1998, 1999, 2000, 2001, 2002
Covered Components:
All major mechanical, electrical, and body components
Page Count
Estimated Page Count:
Extensive (typical parts manuals for this era are 1000+ pages)
Manual Type
Manual Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder heads, pistons, crankshaft, camshaft, valvetrain, lubrication system, cooling system, fuel system components (injectors, rails, pumps), intake and exhaust manifolds.
Engine Electrical:
Ignition system components, sensors (MAP, Knock, Camshaft Position, Crankshaft Position), starter, alternator, wiring harnesses related to engine management.
Transmission Drivetrain:
Manual and automatic transmission assemblies, clutch components, driveshafts, axles, differentials, CV joints.
Brakes:
Brake calipers, rotors, pads, lines, master cylinder, ABS components, parking brake.
Suspension Steering:
Front and rear suspension components (control arms, ball joints, bushings, springs, shocks/struts), steering rack, power steering pump, tie rods, steering column.
Chassis Body:
Frame structure, body panels (fenders, doors, hood, trunk lid, bumpers), interior trim, exterior trim, glass, seals, latches, hinges.
Electrical Systems:
Lighting components (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, HVAC blower motor and related components, radio/audio system components, dashboard instruments.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant reservoir.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, hangers.
HVAC System:
Compressor, condenser, evaporator, heater core, climate control module, ducting.
Procedures Included
Part Identification:
Identification of all OEM parts with diagrams and part numbers.
Assembly Disassembly:
Illustrations and cross-references for part assembly and disassembly sequences.
Component Lookup:
Facilitates lookup of specific replacement parts for repairs and restoration.
Cross Referencing:
Cross-referencing of related parts and fasteners.
Technical Depth
Depth Of Coverage:
Comprehensive OEM parts cataloging, providing detailed exploded views and part numbers essential for accurate part procurement and replacement.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely searchable text content (depending on original scan quality).
Print Quality
Print Readability:
Optimized for digital viewing and printing, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LS1
Engine Type:
V8, Naturally Aspirated, Overhead Valve (OHV)
Displacement:
5.7 Liters (350 cubic inches)
Performance
Horsepower Range:
345-350 hp (SAE net) depending on year and specific tune.
Torque Range:
350-375 lb-ft (SAE net) depending on year and specific tune.
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91+ Octane Recommended)
Engine Management
ECU Type:
Delco Electronics Engine Control Module (ECM)
🔧 Transmission
Standard
Manual Transmission:
6-speed manual (Tremec T-56) standard on most models.
Optional
Automatic Transmission:
4-speed automatic (4L60-E) optional on certain trims/years.
Features
Manual Clutch:
Hydraulically actuated clutch system.
Automatic Features:
Driver-selectable modes (Sport, Economy) on later models.
📐 Dimensions
Exterior
Length:
Approx. 179.7 inches
Width:
Approx. 73.5 inches
Height:
Approx. 47.7 inches
Wheelbase:
Approx. 104.5 inches
Weights
Curb Weight:
Approx. 3,100 - 3,300 lbs
Gross Vehicle Weight Rating:
Approx. 4,000 lbs
Cargo
Cargo Volume:
Approx. 13.9 cubic feet (total combined front and rear storage)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver & Passenger, depending on year)
IIHS Side Impact:
Good (Good, depending on year and specific test)
Active Features
Traction Control:
Standard (Traction Control System - TCS)
Stability Control:
Standard (Active Handling System - AHS on later models/options)
ABS:
Standard (Anti-lock Braking System)
Passive Features
Airbags:
Driver and passenger frontal airbags.
Seatbelts:
3-point inertia reel seatbelts with pretensioners.
Anti Theft:
Engine immobilizer, anti-theft alarm system.
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with CD player (optional navigation system).
Driver Assistance
Head Up Display:
Optional Head-Up Display (HUD) projecting speed and RPM onto the windshield.
Climate Control:
Dual-zone automatic climate control.
Connectivity
Bluetooth:
Not standard, aftermarket solutions available.
Telematics
Onstar:
Available on later models with subscription service.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles (Long-life iridium spark plugs).
Coolant Flush:
Every 5 years or 100,000 miles (Dex-Cool coolant).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Mobil 1 Synthetic Recommended)
Engine Oil Capacity:
Approx. 5.5 quarts (with filter)
Transmission Fluid Manual:
Dexron III (for automatic transmission)
Transmission Fluid Auto:
Dexron III (for automatic transmission)
Coolant Type:
GM 6043-M (Dex-Cool Extended Life Coolant)
Brake Fluid Type:
DOT 3
Known Issues
Ls1 Common Concerns:
Oil cooler line leaks, potential for head gasket issues (less common than C6), harmonic balancer failure, rear main seal leaks.
C5 Common Concerns:
Clutch master cylinder leaks, worn suspension bushings, HUD display failure, water leaks from windshield seals, fuel pump issues.
Tire Specifications
Front Tire Size:
P245/40ZR18
Rear Tire Size:
P275/40ZR17
Wheel Specs
Bolt Pattern:
5 x 120.65 mm (5 x 4.75 inches)
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet has a long history of performance and sports cars dating back to the 1950s with the original Corvette.
Model Evolution
C5 Introduction:
The C5 generation marked a significant redesign, introducing a new chassis, transaxle design, and the LS1 engine, setting a new benchmark for the Corvette.
C5 Variants:
Included Coupe, Convertible, and the high-performance Z06 model.
Production
Production Years:
1997-2004
Manufacturing Location:
Bowling Green, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The C5 Corvette was a multiple recipient of Car and Driver's '10Best' list.
Motor Trend Car Of The Year:
While not awarded COTY in its debut year, it was a strong contender and received positive reviews from MotorTrend.
Certifications
Safety Certifications:
Maintained strong safety ratings throughout its production run.
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