🏷️ Basic Information

Make:

Chevrolet

Model:

Kalos

Year:

2006

Generation:

1st Generation (2002-2008)

Platform Code:

GM T Platform (also known as the Daewoo T100 platform)

👋 Introduction

Market Position:

The Chevrolet Kalos, also known in various markets as the Daewoo Gentra or Holden Barina, was positioned as an affordable subcompact car. This manual targets owners and independent repair facilities seeking comprehensive, dealer-level repair information for this specific generation.

Competitive Analysis:

Competed against vehicles such as the Ford Fiesta, Opel Corsa, Renault Clio, and Toyota Yaris in the subcompact segment. The manual's direct factory origin provides a significant advantage over generic repair guides.

Key Features:

Vehicle-specific OEM factory repair manual content, comprehensive A-Z coverage, detailed diagnostics, wiring schematics, printable format for workshop use.

📋 Manual Details

Coverage Areas:

All models and all repairs A-Z for the 2006 Chevrolet Kalos (1st gen)

Page Count:

Not Specified, but described as comprehensive and complete for all repairs.

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered:

Engine, Control System, Mechanical, Fuel System, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer/Propeller Shaft, Drive Shaft, Differential, Axle/Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical, Multiplex/CAN Communication, and more.

Electrical Systems Detail:

Detailed wiring diagrams for all major electrical circuits including lighting, power windows, central locking, ignition, starting, charging, audio, and ECU circuits.

Procedures Included:

Maintenance, Service, Diagnosis, Repair, Troubleshooting, Installation.

Specific Procedures:

Engine oil and filter change, spark plug replacement, brake pad and rotor replacement, front and rear suspension component replacement (shocks, struts, control arms), cooling system servicing, fuel filter replacement, exhaust system repair, power steering system service, A/C system recharge and repair, transmission fluid flush and fill (auto and manual), clutch system bleeding and replacement, electrical component diagnosis and replacement (alternator, starter, battery), body panel repair and alignment, interior trim removal and installation.

Technical Depth:

Factory Highly Detailed, Vehicle Specific, Step-by-Step Instructions, Diagrams, Illustrations, Wiring Schematics, Specifications.

Diagnostic Codes:

Includes OBD-II (On-Board Diagnostics II) code definitions, diagnostic flowcharts, and troubleshooting procedures for emission control and engine management systems.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High Resolution, Printable pages, Enlargable images.

Binding Type:

Digital (No physical binding)

Paper Type:

Not Applicable (Digital File)

Compatibility:

Windows Vista 32/64, XP, ME, 98, NT, 2000, and Mac.

Requirements:

Adobe PDF Reader and Winzip (free online).

⚙️ Engine Specifications

Primary Engine:

1.4L Ecotec DOHC Inline-4 (L14)

Engine Horsepower:

Approx. 94 HP (may vary slightly by market and specific engine tune)

Engine Torque:

Approx. 90 lb-ft (may vary slightly by market and specific engine tune)

Fuel System:

Multi-Point Fuel Injection (MPI)

Engine Code Example:

L14 (for the 1.4L)

Engine Displacement:

1399 cc

Engine Timing:

Belt-driven DOHC with variable valve timing (VVT) on some variants.

Cylinder Head Design:

DOHC (Dual Overhead Camshafts), 4 valves per cylinder.

Cooling System Type:

Pressurized, liquid-cooled system with a thermostat-controlled fan.

🔧 Transmission

Transmission Standard:

5-Speed Manual Transmission

Transmission Optional:

4-Speed Automatic Transmission

Transmission Fluid Type:

Refer to manual for specific DEXRON III or equivalent for automatic; Manual transmission fluid (MTF) to specified GM standards. Exact specifications will be detailed in the manual.

Transmission Fluid Capacity Auto:

Approximately 7-8 liters (total system capacity). Refer to manual for exact refill quantity.

Transmission Fluid Capacity Manual:

Approximately 2.0 - 2.5 liters. Refer to manual for exact refill quantity and specification.

📐 Dimensions

Exterior Length:

Approx. 3,995 mm (Hatchback)

Exterior Width:

Approx. 1,700 mm

Exterior Height:

Approx. 1,500 mm (Hatchback)

Curb Weight:

Approx. 1,050 - 1,150 kg (depending on configuration)

Cargo Volume Hatchback:

Approx. 243 liters (rear seats up)

Wheelbase:

Approx. 2,480 mm

Wheel Bolt Pattern:

4x100

Recommended Tire Size:

Typically 185/60R14 or 185/55R15 (depending on trim and wheel size). Consult manual for exact specifications.

🛡️ Safety Features

Safety Ratings:

Euro NCAP: 4 stars (for the overall Daewoo/Chevrolet Kalos family, tested in 2000s). Specific results for 2006 model may vary.

Active Features:

Anti-lock Braking System (ABS) (Optional on some trims), Electronic Brakeforce Distribution (EBD) (Often paired with ABS).

Passive Features:

Front airbags, Optional side airbags, Front seatbelt pretensioners, Crumple zones.

Child Seat Anchors:

ISOFIX/LATCH compatible child seat anchor points in rear seats.

💡 Technology Features

Infotainment Features:

Basic AM/FM/CD player with auxiliary input or USB (depending on trim and market). Speaker count typically 4 or 6.

Dashboard Features:

Analog gauges for speedometer, tachometer, fuel level, and temperature. Warning lights for various systems (check engine, ABS, airbag, etc.).

Driver Assistance Features:

Limited by era; primarily ABS (optional) and EBD. No advanced driver-assistance systems (ADAS) are expected.

Connectivity Options:

Basic radio connectivity, potential for wired phone integration on higher trims. No Bluetooth or Wi-Fi expected as standard.

🔧 Maintenance

Oil Change Interval:

Typically 15,000 km (9,300 miles) or 12 months, whichever comes first. Consult manual for specific oil type and conditions.

Engine Coolant Flush:

Recommended every 40,000-60,000 km (25,000-37,000 miles) or 2-3 years. Use GM-approved coolant (e.g., Dex-Cool equivalent).

Transmission Fluid Change Auto:

Typically every 60,000-80,000 km (37,000-50,000 miles). Refer to manual for specific type and procedure.

Engine Oil Specification:

Refer to manual for specific API service classification (e.g., API SN, SP) and viscosity grade (e.g., 5W-30 or 10W-40). Dexos specification may not apply to this era.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid. Consult manual for precise specification and replacement interval.

Power Steering Fluid:

Dexron III or equivalent. Consult manual for specific type and capacity.

Coolant Type:

Ethylene glycol-based coolant, typically a green or orange silicate-free formula. GM P/N 12378515 or equivalent. Refer to manual for precise specification.

Known Issues:

Potential for minor electrical gremlins, occasional issues with the HVAC system, and wear on suspension components over time. The 1.4L Ecotec engine is generally robust but proper maintenance is crucial.

Spark Plug Type:

Refer to manual for specific spark plug part numbers and replacement intervals (e.g., NGK or ACDelco recommended).

Timing Belt Replacement Interval:

Critical maintenance item. Typically recommended for replacement every 90,000-120,000 km (56,000-75,000 miles) or 5-7 years due to its interference engine design.

📚 Vehicle History

Brand Heritage:

Chevrolet, a long-standing American brand, introduced the Kalos into its lineup as part of GM's global small car strategy, utilizing platforms developed by Daewoo after GM's acquisition.

Model Evolution:

The Kalos, first introduced by Daewoo in 2002, was rebranded and sold globally under various Chevrolet and Holden names. The 2006 model represents the facelifted version (often referred to as the Kalos II or Gentra).

Model Facelift:

The 2006 model year typically corresponds to the facelifted 'Kalos II' which featured updated styling for the front and rear fascia, revised interior trim, and potentially minor mechanical tweaks.

Production Location:

Primarily manufactured in South Korea (Bupyeong-gu, Incheon) by GM Daewoo Auto & Technology.

🏆 Awards & Recognition

Recognitions:

While not a recipient of major awards, the Kalos was recognized for its value proposition and fuel efficiency in the subcompact segment by various consumer publications at the time of its release.