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Chrysler 300 STR8 2005 Service Repair Workshop Manual

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The 2005 Chrysler 300 STR8 is a performance-oriented, full-size luxury sedan distinguished by its retro-inspired design and a powerful 6.1L HEMI SRT engine delivering 425 horsepower. Built on the LX...
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Chrysler 300 STR8 2005 Service Repair Workshop Manual
The 2005 Chrysler 300 STR8 is a performance-oriented, full-size luxury sedan distinguished by its retro-inspired design and a powerful 6.1L HEMI SRT engine delivering 425 horsepower. Built on the LX platform, shared with other Chrysler and Dodge models, this rear-wheel-drive vehicle offers a unique blend of aggressive styling, potent performance, and a comfortable ride, positioning it as a compelling option against established luxury and performance sedans of its era. Its engineering quality is highlighted by its robust powertrain and a chassis designed for both responsive handling and a refined driving experience. This comprehensive factory service manual provides detailed information essential for the maintenance, diagnosis, and repair of the 2005 Chrysler 300 STR8. Covering all major vehicle systems, including the 6.1L HEMI engine, the 5-speed automatic transmission, drivetrain, brakes, suspension, steering, electrical systems, HVAC, body, and safety systems, this manual is an invaluable resource. It includes step-by-step repair instructions, diagnostic procedures, technical specifications, and troubleshooting guides, enabling owners, mechanics, and technicians to effectively maintain and service the vehicle, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300 STR8
Year:
2005
Codes
Platform Code:
LX (shared with Dodge Charger, Magnum, Challenger, and Chrysler 300)
Engine Code:
HEMI 6.1L SRT (425 hp)
👋 Introduction
Market Position
Segment:
Full-size luxury sedan, with a performance-oriented SRT (Street and Racing Technology) variant.
Competitive Analysis
Competitors 2005:
BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Cadillac STS, Lincoln LS, Lexus GS.
Key Features
Performance Focus:
The STR8 variant is distinguished by its powerful 6.1L HEMI engine, upgraded suspension, brakes, and aggressive styling cues.
Design Language:
Retro-inspired styling with a bold grille, distinctive silhouette, and a muscular stance.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All major service and repair topics for the 2005 Chrysler 300 STR8.
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, searchable)
📖 Manual Coverage
Systems Covered
Engine:
6.1L SRT HEMI (Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine electrical).
Transmission:
5-Speed Automatic (W5A580) - Service, overhaul, diagnosis, torque converter, control systems.
Drivetrain:
Rear-wheel drive, driveshafts, differentials, axles, bearings.
Brakes:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), brake system diagnostics, hydraulic components, parking brake.
Suspension:
Front and rear suspension systems, shocks, struts, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering column, steering gear, linkages.
Electrical:
Battery, charging system, starting system, lighting, instruments, power accessories, body control modules (BCM), fuse and relay layouts, wiring diagrams.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, climate control module.
Body:
Body panel removal and installation, interior trim, exterior trim, glass, doors, hood, trunk.
Chassis:
Frame and body structure, underbody components.
Safety Systems:
Airbag system (SRS), seat belt systems, crash sensor diagnostics.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections.
Diagnostics:
Troubleshooting guides for common problems, diagnostic trouble codes (DTCs), symptom-based diagnostics.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems.
Rebuilds:
Engine and transmission overhaul procedures, including component specifications and tolerances.
Alignment:
Wheel alignment specifications and procedures.
Electrical Troubleshooting:
Detailed wiring diagrams and troubleshooting flows for electrical circuits.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Format Details:
Digital format (PDF) offering searchability, easy navigation, and zoom capabilities for detailed diagrams.
Print Quality
Quality:
High-resolution diagrams and text ensuring clarity for all technical illustrations and procedures.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Displacement:
6.1 Liters (370 cu in)
Bore X Stroke:
4.06 in x 3.58 in (103 mm x 91 mm)
Compression Ratio:
10.3:1
Valve Train:
Overhead Valve (OHV), 2 valves per cylinder
Horsepower:
425 hp @ 6000 rpm
Torque:
420 lb-ft @ 4800 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
🔧 Transmission
Standard
Type:
5-Speed Automatic (W5A580)
Optional
Type:
Manual transmission was not offered on the STR8 model.
Features
Gear Ratios:
Provided in detail within the manual.
Fluid Type:
Refer to manual for specific Mopar ATF +4 (or equivalent) and capacity. Typically around 10-12 quarts for a drain and fill.
📐 Dimensions
Exterior
Length:
Approx. 196.1 inches (4981 mm)
Width:
Approx. 74.5 inches (1892 mm)
Height:
Approx. 58.4 inches (1483 mm)
Wheelbase:
Approx. 120 inches (3048 mm)
Weights
Curb Weight:
Approx. 4150 lbs (1882 kg)
Gross Vehicle Weight Rating:
Refer to manual for exact GVWR.
Towing Capacity:
Not generally recommended or specified for STR8 models due to performance focus.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (for driver and front passenger)
NHTSA Side Impact Crash Test:
5-Star (for front and rear passengers)
IIHS Moderate Overlap Frontal Offset:
Good
Active Features
Stability Control:
Standard Electronic Stability Program (ESP)
Traction Control:
Standard Traction Control (TCS)
Braking:
Performance-tuned ABS with large diameter vented front and rear discs (often Brembo on STR8).
Passive Features
Airbags:
Frontal airbags, side-curtain airbags.
Seat Belts:
3-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, often Boston Acoustics or similar. AM/FM/CD/MP3 capability.
Navigation:
Optional factory navigation system.
Driver Assistance
Parking Assist:
Optional rear park assist system.
Connectivity
Phone Integration:
Optional Uconnect hands-free communication system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles depending on oil type and driving conditions. Consult manual for exact recommendation based on severe/normal usage.
Transmission Fluid Interval:
Recommended every 60,000-100,000 miles. Crucial for longevity, especially under performance driving. Refer to manual for precise interval.
Spark Plug Replacement:
Refer to manual, typically around 100,000 miles for modern plugs.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic (Chrysler MS-10798 or equivalent). Capacity approx. 7 quarts.
Coolant Type:
OAT (Organic Additive Technology) HOAT (Hybrid Organic Additive Technology) IAT (Inorganic Additive Technology) - Always use Mopar OAT or equivalent meeting Chrysler MS-9769. Capacity approx. 12.8 quarts.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to cap/manual for specific requirement).
Known Issues
Water Pump Leaks:
Common at higher mileage due to seal degradation.
Transmission Shifts:
Some early models experienced rough shifting; software updates or valve body service may be required. Regular fluid changes are critical.
Exhaust Manifold Cracks:
Can occur on the HEMI engines due to heat cycling; requires replacement.
Drive Shaft Universal Joints:
Can wear out, leading to clunking noises or vibration.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing large, comfortable sedans, with the 300 series being a significant part of that heritage.
Model Evolution
Second Generation Lx:
The 2005 Chrysler 300 marked the debut of the second-generation LX platform, a rear-wheel-drive architecture developed in partnership with Mercedes-Benz (which owned Chrysler at the time).
Srt Introduction:
The SRT8 variant was introduced in 2005 as a high-performance halo model for the new 300 lineup, featuring the potent 6.1L HEMI.
Production
Assembly Location:
Brampton Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Desempeño:
The SRT8 variant received acclaim for its exceptional performance and value proposition within the performance sedan segment.
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