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    Chrysler Caravan 2006 Factory Service Repair Manual

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    This manual covers the 2006 Caravan, a mid-size minivan known for its spacious interior, versatile seating, and comfortable ride, making it a practical choice for families. As part of the...
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    Typ: Car
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    Art.-Nr: 79139
    This manual covers the 2006 Caravan, a mid-size minivan known for its spacious interior, versatile seating, and comfortable ride, making it a practical choice for families. As part of the fourth generation of minivans, the 2006 model builds on a legacy of segment innovation, offering a blend of functionality and affordability. The vehicle is equipped with a 3.3L V6 SOHC MPI engine producing 180 horsepower and 210 lb-ft of torque, paired with a 4-speed automatic transaxle. Safety features include standard Anti-lock Braking System (ABS) and driver and front passenger airbags, with optional side curtain airbags and traction control. This comprehensive factory service repair manual provides detailed information for all trim levels and configurations of the 2006 Caravan. It covers essential maintenance procedures, including oil changes and fluid checks, as well as in-depth repair procedures for all major vehicle systems such as the engine, transmission, brakes, suspension, steering, and electrical components. The manual also includes troubleshooting guidelines, diagnostic procedures for common issues, detailed wiring diagrams, and precise torque specifications. This resource is designed to assist owners, mechanics, and technicians in accurately diagnosing, maintaining, and repairing the vehicle, ensuring its optimal performance and longevity.
    🏷️ Basic Information
    Identification
    Make:
    Chrysler
    Model:
    Caravan
    Year:
    2006
    Codes
    Platform Code:
    RS
    Chassis Code:
    NS
    👋 Introduction
    Market Position
    Vehicle Segment:
    Mid-size minivan, family vehicle
    Competitive Analysis
    Key Competitors:
    Honda Odyssey, Toyota Sienna, Ford Freestar, Mazda MPV
    Key Features
    Vehicle Strengths:
    Spacious interior, versatile seating, comfortable ride, affordable price point
    Manual Value Proposition
    Benefit To Owner:
    Empowers owners and technicians with comprehensive knowledge for accurate diagnosis, repair, and maintenance, reducing labor costs and improving vehicle longevity.
    📋 Manual Details
    Coverage Areas
    Coverage Type:
    Complete Factory Service Repair
    Model Variants Covered:
    All trim levels and configurations of the 2006 Chrysler Caravan
    Page Count
    Estimated Page Count:
    Hundreds of pages (actual count may vary based on printer settings)
    Manual Type
    Manual Format:
    PDF Download
    Manual Category:
    Service and Repair Manual
    Language
    Language:
    English
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine diagnosis, repair, overhaul, timing, lubrication, cooling systems
    Engine Performance:
    Fuel system, ignition system, emissions control, turbocharging (if applicable)
    Transmission Drivetrain:
    Automatic transmission (41TE/42LE variants), manual transmission (if offered), differentials, axles, CV joints
    Brakes:
    Hydraulic system, power assist, Anti-lock Braking System (ABS), disc and drum brake service, parking brake
    Suspension Steering:
    Front and rear suspension, steering gear, power steering system, wheel alignment
    Electrical Lighting:
    Battery, charging system, starting system, lighting system, interior/exterior lights, fuses, relays
    Body Interior:
    Body panels, doors, windows, seats, interior trim, body repair, rust prevention
    HVAC:
    Heating, ventilation, air conditioning system diagnosis and repair
    Restraints:
    Airbag system (SRS), seat belts
    Diagnostic Troubleshooting:
    Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, diagnostic procedures
    Procedures Included
    Maintenance Procedures:
    Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt and hose inspection
    Repair Procedures:
    Component removal and installation, internal engine repair, transmission overhaul, brake component replacement, suspension and steering linkage repair
    Troubleshooting Guidelines:
    System-specific troubleshooting trees, diagnostic flowcharts, common problem diagnosis
    Electrical Diagnostics:
    Wiring diagrams, component testing, circuit diagnosis
    Torque Specifications:
    Precise torque values for all critical fasteners
    Technical Depth
    Depth Of Information:
    Comprehensive, from basic maintenance to complete engine and transmission rebuilds
    Diagnostic Tools:
    Information on using diagnostic scan tools and specialized equipment
    Wiring Diagrams:
    Detailed electrical schematics for all vehicle systems
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Print Quality
    Printability:
    High-resolution, suitable for printing individual pages or the entire manual
    Binding Type
    Binding Recommendation:
    Print and bind for easy workshop use
    Paper Type
    Recommended Paper Type:
    Standard printer paper for digital use, heavier stock for printed copies
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    EBD
    Engine Type:
    3.3L V6 SOHC MPI
    Displacement:
    3.3 Liters (3301 cc)
    Bore X Stroke:
    3.50 x 3.57 inches (89.0 x 90.7 mm)
    Compression Ratio:
    9.0:1
    Horsepower:
    180 hp @ 5000 rpm
    Torque:
    210 lb-ft @ 3400 rpm
    Performance
    Fuel Type:
    Unleaded gasoline
    Fuel System
    Fuel Delivery:
    Multi-Port Fuel Injection (MPI)
    Recommended Octane:
    87
    Ignition System
    Ignition Type:
    Distributorless Ignition System (DIS)
    Cooling System
    Coolant Type:
    Chrysler Long Life OAT (Orange) Coolant
    Coolant Capacity:
    Approx. 12.0 Quarts (11.4 Liters)
    Lubrication System
    Engine Oil Type:
    SAE 5W-30 Synthetic Blend
    Engine Oil Capacity:
    4.0 Quarts (3.8 Liters) with filter change
    Oil Filter Part Number:
    Mopar MO-899 or equivalent
    🔧 Transmission
    Standard
    Transmission Type:
    4-speed Automatic Transaxle
    Transmission Model:
    41TE / 42LE
    Features
    Transmission Fluid Type:
    ATF+4 (Chrysler)
    Transmission Fluid Capacity:
    Approx. 9.0 Quarts (8.5 Liters)
    Torque Converter Lockup:
    Electronically controlled
    📐 Dimensions
    Exterior
    Length:
    191.1 inches
    Width:
    72.0 inches
    Height:
    67.4 inches
    Wheelbase:
    119.3 inches
    Cargo
    Cargo Volume Behind 3Rd Row:
    Approx. 29.0 cu ft
    Cargo Volume Behind 2Nd Row:
    Approx. 79.1 cu ft
    Cargo Volume Max:
    Approx. 140.0 cu ft
    Weights
    Curb Weight:
    Approx. 4,100 - 4,300 lbs
    Gross Vehicle Weight Rating Gvw:
    Approx. 5,700 lbs
    🛡️ Safety Features
    Ratings
    NHTSA Front Driver Impact:
    5 Stars
    NHTSA Front Passenger Impact:
    5 Stars
    NHTSA Side Driver Impact:
    5 Stars
    NHTSA Side Rear Passenger Impact:
    4 Stars
    IIHS Front Offset Crash Rating:
    Good
    Active Features
    ABS:
    Standard Anti-lock Braking System (ABS)
    Traction Control:
    Available Traction Control System (TCS)
    Passive Features
    Airbags:
    Driver and front passenger airbags, available side curtain airbags
    Seatbelts:
    3-point seat belts for all seating positions, front seat pretensioners
    💡 Technology Features
    Infotainment
    Audio System:
    AM/FM stereo with CD player, optional Infinity Premium Audio System
    Rear Seat Entertainment:
    Optional rear-seat entertainment system with DVD player
    Driver Assistance
    Cruise Control:
    Standard cruise control
    Connectivity
    Power Outlets:
    12V power outlets
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations)
    Transmission Fluid Change Interval:
    Every 30,000-60,000 miles (refer to manual, often serviced with filter)
    Coolant Flush Interval:
    Every 50,000-100,000 miles or 5 years (refer to manual)
    Spark Plug Replacement Interval:
    Approx. 100,000 miles (if original type)
    Fluid Specifications
    Power Steering Fluid:
    ATF+4 (Chrysler)
    Brake Fluid:
    DOT 3
    Windshield Washer Fluid:
    Automotive Washer Fluid
    Known Issues
    Common Problem 1:
    Transmission solenoid issues (slipping, harsh shifting)
    Common Problem 2:
    CV joint wear and failure
    Common Problem 3:
    Rear evaporator core leaks (in vehicles with dual-zone climate control)
    Common Problem 4:
    Power window motor failures
    Common Problem 5:
    Alternator failure
    📚 Vehicle History
    Brand Heritage
    Chrysler Minivan Legacy:
    Chrysler is credited with inventing the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983.
    Model Evolution
    Caravan Generation:
    Fourth Generation (2001-2007), specifically the 2006 model year is part of this generation, a facelifted version.
    Production
    Manufacturing Location:
    Windsor, Ontario, Canada; St. Louis, Missouri, USA (discontinued prior to 2006 for St. Louis)
    Production Years
    Model Production Span:
    1984-2007 (for the Caravan nameplate in North America, though variants continued longer globally)
    🏆 Awards & Recognition
    Recognitions
    Automotive Journalist Recognition:
    The 2006 Caravan, as part of the RS platform, was generally well-regarded for its value and practicality, though often criticized for interior material quality compared to key competitors.
    Ratings
    Consumer Reports Rating Context:
    Consumer Reports ratings for this model year often varied, with some areas receiving average scores and others below average, particularly concerning predicted reliability.
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