Market Segment:
Compact Sports Car / Personal Luxury Coupe
Primary Competitors:
BMW Z4, Mercedes-Benz SLK-Class, Audi TT, Porsche Boxster
Platform Sharing:
Based on the Mercedes-Benz R170 SLK platform, sharing significant mechanical components
Design Origin:
Designed by DaimlerChrysler's European design studios
Supercharger Distinction:
Features a Mercedes-Benz designed 3.2L V6 engine with an Eaton supercharger for enhanced performance
Engine Coverage:
3.2L V6 SOHC Supercharged (R40)
Transmission Coverage:
5-Speed Automatic (W5A580), 6-Speed Manual (NSG 370)
Body Styles Covered:
Coupe, Roadster
Estimated Page Count:
Over 1500 pages (estimated based on typical full service manuals of this era)
Manual Type:
Full Service and Repair Manual
Delivery Method:
Instant Download
Printability:
Full Printable
Software Requirements:
Adobe PDF Reader, WinRAR (for potential archive extraction)
Operating System Compatibility:
All Versions of Windows and Mac OS
Engine Systems:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emissions control, engine electrical
Transmission Systems:
Automatic transmission (W5A580) repair, service, diagnostics, and overhaul; Manual transmission (NSG 370) repair, service, diagnostics, and overhaul; Clutch system
Drivetrain Systems:
Driveshaft, differential, axles, CV joints
Suspension Systems:
Front suspension, rear suspension, shock absorbers, springs, control arms, ball joints, wheel bearings
Steering Systems:
Power steering system, steering column, steering gear
Brake Systems:
Front and rear brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake hydraulics, parking brake
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, power accessories, body control modules, comfort and convenience features
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant cycle, controls, components
Body And Interior:
Body panel repair, door mechanisms, interior trim, seats, airbags, safety restraints
Chassis And Frame:
Frame construction, chassis components
Diagnostics And Troubleshooting:
Systematic diagnostic procedures, common faults, symptom analysis
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major systems
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt replacement
Repair Procedures:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement
Rebuilding Procedures:
Detailed steps for rebuilding major components like engine and transmission
Refurbishment Procedures:
Procedures for restoring worn or damaged parts
Restoration Procedures:
Guidance for bringing the vehicle back to original specifications
Diagnostic Procedures:
Step-by-step troubleshooting for various vehicle issues
Depth Of Information:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and full component overhauls
Target Audience:
Professional Technicians and DIY Mechanics
Diagnostic Tools Mention:
Implied use of common automotive diagnostic tools and scan tools for electrical systems
Illustrations Detail:
Detailed illustrations, drawings, and photos with enlarged insets for clarity
Instruction Format:
Numbered step-by-step instructions with detailed sub-steps, notes, cautions, and warnings
Standard Transmission Type:
6-Speed Manual (NSG 370)
Optional Transmission Type:
5-Speed Automatic (W5A580)
Automatic Transmission Features:
Electronically controlled, adaptive shift programs, torque converter lock-up
Manual Transmission Features:
Single-plate dry clutch
Automatic Transmission Fluid:
MB 236.10 specification (e.g., Pentosin ATF1, Mobil ATF 134, or equivalent)
Manual Transmission Fluid:
API GL-4, SAE 75W-85 (e.g., Mopar Manual Transmission Lubricant or equivalent)
NHTSA Crash Test Results:
Specific NHTSA ratings for the 2004 model may vary and are not explicitly detailed in the product description. However, as a sports coupe with Mercedes-Benz underpinnings, it was designed to meet rigorous safety standards.
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Esp:
Standard Electronic Stability Program (ESP)
Traction Control:
Standard Traction Control System (TCS)
Airbags:
Front airbags, Side airbags
Rollover Protection:
Pop-up rollover bars for Roadster models
Oil Change Interval:
Refer to manual: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Air Filter Replacement:
Refer to manual: Typically every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Refer to manual: Typically every 60,000-100,000 miles (96,000-160,000 km) for iridium-tipped plugs.
Transmission Fluid Change:
Refer to manual: Automatic transmission fluid change often recommended around 60,000 miles (96,000 km).
Engine Oil Specification:
API SN/SP, ACEA A3/B4, SAE 0W-40 or 0W-30 (depending on climate and specific engine recommendations from MB/Chrysler)
Coolant Specification:
Chrysler OAT (Organic Additive Technology) coolant, blue color. Typically a 50/50 mix of coolant and distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4, ISO 4925 Class 3/4
Common Issues Engine:
Supercharger belt wear, potential for oil leaks from valve cover gaskets, intake manifold gaskets.
Common Issues Suspension:
Early signs of wear in control arm bushings, ball joints.
Common Issues Electrical:
Occasional issues with window regulators, door lock actuators, and SRS (airbag) system warning lights.
Common Issues Body:
Corrosion on lower body panels, especially in regions with road salt. Convertible top mechanism (Roadster) can require periodic maintenance.
