🏷️ Basic Information

Make:

Chrysler

Model:

Crossfire

Year:

2004

Market Segment:

Sports Car / Grand Tourer

Chassis Code:

ZH

Vin Year Indicator:

4 (for 2004 model year)

👋 Introduction

Vehicle Class:

Rear-wheel drive sports coupe, developed from the Mercedes-Benz R170 SLK platform.

Design Origin:

Designed by DaimlerChrysler, sharing significant components and design elements with the Mercedes-Benz SLK32 AMG.

Key Competitors:

Porsche Boxster, BMW Z4, Chevrolet Corvette (lower trims), Nissan 350Z.

Unique Selling Points:

Mercedes-Benz engineered chassis and powertrain components, distinctive styling, rear-wheel drive performance focus.

Reliability:

Ensures correct repair procedures and parts information, critical for maintaining performance and longevity.

Accuracy:

Manufacturer-written content guarantees accuracy and completeness, crucial for complex modern vehicles.

Parts List:

Includes a parts list, facilitating identification and procurement of correct components.

📋 Manual Details

Primary Coverage:

2004 Chrysler Crossfire

Secondary Coverage Note:

Manuals are specific to model year; this covers 2004 differences.

Estimated Page Count:

Extensive (typical for full workshop manual, exact count not specified but implied to be comprehensive)

Type:

Service Repair Manual & Parts List

Language:

English

Format:

Digital (PDF)

File Structure:

Single, fully bookmarked and searchable PDF

📖 Manual Coverage

Powertrain:

Engine, Transmission, Clutch, Driveline, Exhaust System, Fuel System, Cooling System, Emissions Control

Chassis:

Suspension, Brakes, Steering, Frame & Bumpers, Tires/Wheels

Body:

Body, Doors, Exterior Trim, Interior Trim, Heating & Air Conditioning

Electrical:

Audio/Video Systems, Chime/Buzzer, Electronic Control Modules (ECMs), Engine Systems (controls), Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Center, Power Systems, Restraints (Airbags), Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams

Repair Procedures:

Disassembly & Installation Procedures, Diagnostic Procedures, Component Repair

Maintenance Procedures:

Lubrication & Maintenance Schedules, Fluid Changes, Filter Replacements

Troubleshooting:

Technical Diagnostic Procedures, Symptom-based Troubleshooting

Depth:

Comprehensive Workshop Manual - Suitable for Dealership Mechanics

Diagnostics:

Advanced diagnostic procedures, wiring diagrams for electrical troubleshooting

Illustrations:

Numerous Illustrations & Diagrams

📊 Manual Specifications

Type:

PDF

Compatibility:

Windows XP, Vista, 7, 8, Linux, Mac

Searchability:

Fully Searchable Text

Print Ability:

Printable (specific pages or entire manual)

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

Link Integrity:

All internal links functional

⚙️ Engine Specifications

Configuration:

3.2L V6 SOHC 18 Valve

Engine Code:

M112 E32 (Mercedes-Benz origin)

Horsepower:

215 hp @ 6000 rpm (Naturally Aspirated)

Torque:

229 lb-ft @ 3000-4800 rpm (Naturally Aspirated)

Injection:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze or equivalent (e.g., Pentofrost G12/G12+)

Oil Type:

SAE 0W-40 or 5W-40 Synthetic (per service manual)

Oil Capacity:

Approximately 7.2 US quarts (6.8 Liters) with filter change

🔧 Transmission

Transmission Type:

5-speed Automatic Transmission

Transmission Code Automatic:

NAG1 (W5A580) - Mercedes-Benz 5G-TRONIC

Transmission Type:

6-speed Manual Transmission

Transmission Code Manual:

DGU

Automatic Features:

Selectable shift modes (e.g., Comfort/Sport), electronic control.

Manual Features:

Performance-oriented gearing, hydraulic clutch actuation.

Fluid Type:

Genuine Mercedes-Benz MB 236.10 (or equivalent approved ATF)

Fluid Type:

SAE 75W-85 GL-4 or GL-5 Synthetic Gear Oil (Verify specific requirement in manual)

📐 Dimensions

Length:

166.7 inches (4234 mm)

Width:

70.0 inches (1778 mm)

Height:

51.6 inches (1311 mm)

Wheelbase:

97.2 inches (2469 mm)

Curb Weight Automatic:

Approx. 3,310 lbs (1501 kg)

Curb Weight Manual:

Approx. 3,252 lbs (1475 kg)

Gross Vehicle Weight Rating:

Typically around 4,012 lbs (1819 kg)

Trunk Volume:

Approximately 8.0 cubic feet (0.226 m³)

🛡️ Safety Features

NHTSA Frontal Impact Driver:

Not rated for this specific year/model, but the platform generally performed well.

NHTSA Frontal Impact Passenger:

Not rated for this specific year/model, but the platform generally performed well.

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability:

Standard Electronic Stability Program (ESP) - Mercedes-Benz ADAPTIVE ESP

Airbags Front:

Driver and Passenger Frontal Airbags

Airbags Side:

Standard Side-impact Airbags

Seatbelts:

Three-point seatbelts with pretensioners

💡 Technology Features

Audio System:

Factory AM/FM stereo with CD player and optional Boston Acoustics premium sound system.

Navigation:

Optional factory navigation system available on some trims.

Cruise Control:

Standard Speed Control (Cruise Control)

Auxiliary Input:

No standard auxiliary audio input or USB ports; aftermarket solutions may exist.

🔧 Maintenance

Oil And Filter Change:

Every 7,500 - 10,000 miles or 12 months, whichever comes first (synthetic oil recommended).

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).

Cabin Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (typically every 15,000-30,000 miles).

Coolant Flush:

Every 30,000 - 50,000 miles or 2-3 years.

Transmission Fluid Change Automatic:

Recommended around 60,000 miles or based on driving conditions (refer to manual for specific guidance on NAG1).

Transmission Fluid Change Manual:

Recommended around 60,000 miles or every 4 years.

Power Steering Fluid:

Chrysler Power Steering Fluid or equivalent specified type.

Brake Fluid:

DOT 4

Common Wear Items:

Suspension bushings, ball joints, wheel bearings, and exhaust system components due to vehicle's sporty nature.

Electrical Concerns:

Occasional issues with window regulators, heated seat elements, and sometimes control module glitches.

Transmission Nags:

The NAG1 transmission can be sensitive to fluid level and type; proper maintenance is crucial.

Parts Identification:

Crucial for ordering correct replacement parts, especially for shared Mercedes-Benz components, preventing costly mistakes.

📚 Vehicle History

Parent Company At Time:

DaimlerChrysler AG (formed from merger of Daimler-Benz and Chrysler Corporation)

Development Basis:

Based on the second-generation Mercedes-Benz SLK platform (R170), specifically the SLK32 AMG components were heavily utilized.

Production Period:

2003-2008

Manufacturing Location:

Karmann factory in Osnabrück, Germany

2004 Model Year Distinction:

Initial year of production for the Crossfire, establishing its market presence.

🏆 Awards & Recognition

Design Awards:

Recognized for its distinctive styling, often praised for its unique blend of American and European design cues.

Consumer Reports Reliability:

Reliability ratings varied by year; the manual is key to addressing specific maintenance needs to ensure better long-term reliability.

Manufacturing Standards:

Built to DaimlerChrysler and German automotive manufacturing standards.