CHRYSLER NEON 2000-2001 (PL-Plattform) Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Chrysler Model: Neon Generation: Second Generation Codes Platform Code: PL 👋 Introduction Market Position Market Segment: Compact car, economy segment Target Audience: Budget-conscious consumers, first-time...

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Art.-Nr: 584065

Stichworte: 2000 2001 Car Cars Chrysler NEON

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Beschreibung

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Generation:

Second Generation

Codes

Platform Code:

👋 Introduction

Market Position

Market Segment:

Compact car, economy segment

Target Audience:

Budget-conscious consumers, first-time car buyers, small families

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra

Key Features

Vehicle Philosophy:

Affordable transportation with a focus on practicality and fuel efficiency, offering a surprising amount of interior space for its class.

Manual Value Proposition:

Empowers owners and technicians with detailed, manufacturer-authorized information to maintain and repair their Chrysler Neon effectively and affordably.

📋 Manual Details

Coverage Areas

Covered Years:

2000-2001

Covered Models:

All Chrysler Neon variants (e.g., ES, SE, SXT, R/T)

Page Count

Estimated Page Count:

Approximately 2000+ pages (typical for a comprehensive factory service manual)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (including disassembly, inspection, assembly), lubrication, cooling, fuel, ignition, emissions control, engine electrical (starters, alternators), engine performance diagnostics.

Transmission Systems:

Manual and Automatic Transmission (ATX) diagnostics, repair, overhaul, clutch operation, gear shifting mechanisms, transmission control modules (TCM).

Chassis Systems:

Suspension (front and rear), steering system (power steering, steering column), brakes (hydraulic, ABS, parking brake), wheels, tires.

Electrical Systems:

Wiring diagrams, lighting, instrumentation, power distribution, body control modules (BCM), interior/exterior lighting, power accessories (windows, locks), audio system, HVAC controls, charging system, starting system.

Body And Frame:

Body panel removal/installation, interior trim, exterior trim, glass, doors, windows, seats, roof, structural components, body repair, corrosion protection.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake pad/rotor inspection and replacement, battery maintenance, belt inspections.

Diagnostic Procedures:

Troubleshooting guides for various symptoms (e.g., no-start, poor performance, unusual noises), diagnostic trouble codes (DTCs) interpretation, testing of electrical components and sensors.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Includes detailed torque specifications and clearances.

Component Rebuilds:

Detailed procedures for rebuilding major components like engines and transmissions, including part specifications and clearances.

Technical Depth

Depth Of Coverage:

Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repairs.

Diagnostic Tools:

Information on required specialized tools and diagnostic equipment (e.g., scan tools, multimeters) and their usage.

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text for quick access to specific information.

Print Quality

Image Quality:

High-resolution diagrams, illustrations, and photographs.

Scalability:

Diagrams are scalable for detailed viewing of component placement and connections.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

420A (2.0L SOHC I4), FOMOCO 2.0L SPI (less common)

Displacement:

1996 cc (2.0 Liters)

Configuration:

Inline 4-cylinder, SOHC (Single Overhead Camshaft)

Bore X Stroke:

87.5 mm x 83.0 mm (approximate)

Compression Ratio:

9.4:1 (typical for 420A)

Performance

Horsepower:

132 hp @ 5600 rpm (typical for 420A)

Torque:

130 lb-ft @ 4000 rpm (typical for 420A)

Redline:

6000 rpm (approximate)

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane (minimum recommended)

Fuel Tank Capacity:

13.2 gallons (49.9 L)

Engine Systems

Engine Management:

Chrysler Powertrain Control Module (PCM)

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug or coil pack configuration.

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual Transmission

Optional

Optional Transmission:

4-Speed Automatic Transmission (ATX)

Features

Automatic Transmission Features:

Electronically controlled, torque converter lock-up.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 synthetic gear oil (check manual for specific part number like Mopar MS-9224).

Automatic Transmission Fluid:

Chrysler ATF+4 (Mopar part number 05013457AA or equivalent)

Gear Ratios

Gear Ratios:

Varies by transmission type and model year; manual and automatic gear ratios detailed within the manual.

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Overall Length:

174.4 inches (4430 mm)

Overall Width:

67.4 inches (1712 mm)

Overall Height:

55.0 inches (1397 mm)

Interior

Passenger Volume:

Approximately 90-95 cubic feet

Cargo

Trunk Volume:

Approximately 15-16 cubic feet

Weights

Curb Weight:

2600-2800 lbs (approximate, depending on trim and options)

Gross Vehicle Weight Rating:

Refer to vehicle's VIN plate for specific GVWR

Wheel And Tire

Wheel Bolt Pattern:

4 x 100mm

Standard Tire Size:

185/65R14 (common), 195/55R15 (optional/sport trims)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4-star (for 2000-2001 models, check specific year reports)

NHTSA Frontal Impact Passenger:

4-star (for 2000-2001 models, check specific year reports)

IIHS Side Impact:

Good (for models equipped with side airbags, check specific reports)

Active Features

Available (Anti-lock Braking System) on higher trims or as an option.

Traction Control:

Rarely available, typically not standard.

Passive Features

Airbags:

Driver and front passenger airbags standard; optional side airbags available on some trims.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.

Navigation:

Not available.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Auxiliary Input:

Not typically available on factory systems; aftermarket solutions possible.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 to 7,500 miles or 6 months (whichever comes first), depending on driving conditions. Refer to manual for specific recommendations.

Engine Air Filter Replacement:

Every 15,000 to 30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 60,000 to 100,000 miles (depending on spark plug type - copper vs. platinum/iridium, check manual).

Coolant Flush:

Every 30,000 to 50,000 miles or 2-3 years.

Fluid Specifications

Engine Oil Type:

API certified, SAE 5W-30 synthetic blend or full synthetic recommended. Mopar part number 05080850AA (5W-30).

Engine Oil Capacity:

4.0 US quarts (3.8 L) with filter change (for 2.0L engine).

Coolant Type:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically green color. Mopar part number 04549618AA (50/50 mix).

Brake Fluid Type:

DOT 3.

Known Issues

Common Problems Engine:

Oil leaks from valve cover gasket or oil pan gasket, intake manifold gasket leaks, radiator hose failures, potential for head gasket issues if overheated.

Common Problems Transmission:

Automatic transmission solenoid failures, clutch wear (manual), occasional issues with gear synchros (manual).

Common Problems Suspension Steering:

Worn ball joints, tie rod ends, control arm bushings, power steering pump leaks, occasional noisy wheel bearings.

Common Problems Electrical:

Faulty window regulators, power lock actuators, HVAC blower motor resistor failure, instrument cluster illumination issues.

Common Problems Body:

Rust in wheel wells and rocker panels (depending on climate), interior trim rattles, door latch mechanism issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Chrysler (part of DaimlerChrysler AG during this period)

Model Evolution

Generation Introduction:

Second generation Neon introduced for the 1995 model year, with significant styling and engineering updates for 1999.

Updates For 2000-2001:

The 2000-2001 models represent the latter part of the second generation, incorporating minor refinements and potentially new trim packages.

Production

Production Plants:

Belvidere Assembly Plant, Illinois, USA.

Production Years For Generation:

1995-2005 (though the 2000-2001 model year is the focus of this manual).

🏆 Awards & Recognition

Recognitions

Automotive Journal Awards:

While not a recipient of major recurring awards, the Neon was noted for its value and surprisingly good handling for its price point during its production run.

Ratings

Consumer Reports Ratings:

Ratings varied by model year, often reflecting average to below-average reliability in specific areas, particularly in earlier generations. This manual helps address these.

Certifications

Manual Certification:

Factory authorized service information, representing the official procedures and specifications from the manufacturer.