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Chrysler Neon 1994 1995 1996 1997 1998 1999 Service-Reparaturhandbuch
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🏷️ Basic Information Identification Make: Chrysler Model: Neon Years Covered: 1994, 1995, 1996, 1997, 1998, 1999 Codes Chassis Codes: PL (First Generation) 👋 Introduction Market Position Target Audience: DIY mechanics,...
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🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Neon
Years Covered:
1994, 1995, 1996, 1997, 1998, 1999
Codes
Chassis Codes:
PL (First Generation)
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, Chrysler enthusiasts.
Value Proposition:
Provides essential, detailed information to maintain, diagnose, and repair the Chrysler Neon efficiently and accurately.
Competitive Analysis
Competitor Manuals:
Haynes, Chilton, and factory service manuals; this manual aims for equivalent or greater detail.
Key Features
Comprehensiveness:
Covers all major systems and components for the specified model years.
Detail Level:
Offers in-depth repair procedures, diagnostic strategies, and technical specifications.
Diagram Reliance:
Utilizes diagrams, illustrations, and schematics to clarify complex procedures.
📋 Manual Details
Coverage Areas
Manual Type:
Comprehensive Service & Repair Manual
Language:
English
Format:
Digital (PDF) / Printable
Page Count
Estimated Page Count:
1000+ pages (across all likely volumes/sections)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine construction, disassembly, assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing belt/chain, valve train.
Engine Management:
Fuel injection systems (MPI), ignition system, emissions control systems (EGR, PCV, EVAP), sensors, actuators, diagnostic trouble codes (DTCs), PCM operation.
Transmission Manual:
Clutch system, gearbox operation, disassembly, assembly, synchromesh, shifter mechanisms, specific gear ratios.
Transmission Automatic:
Automatic transaxle operation, hydraulic control, torque converter, valve body, disassembly, assembly, fluid specifications, shift control.
Drivetrain:
Front-wheel drive (FWD) system, CV axles, drive shafts, wheel bearings, differential operation.
Suspension System:
Front and rear suspension components (struts, springs, control arms, ball joints, bushings, anti-roll bars), wheel alignment specifications, steering system (rack and pinion).
Braking System:
Front and rear brake systems (disc/drum), hydraulic components (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS system (if equipped).
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, bumpers, glass, structural components, corrosion protection.
HVAC System:
Heating, ventilation, and air conditioning system components, refrigerant handling, blower motor, HVAC controls, climate control diagnostics.
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection.
Troubleshooting:
Diagnostic procedures for common symptoms, identifying causes of poor performance, electrical gremlins, and mechanical issues.
Major Repairs:
Engine overhaul, transmission rebuild, suspension component replacement, brake system overhauls, steering system repairs.
Electrical Diagnostics:
Using multimeters, oscilloscopes, and diagnostic scanners; interpreting wiring diagrams for fault finding.
Component Replacement:
Detailed steps for replacing components like alternators, starters, fuel pumps, radiators, water pumps, ignition coils, and more.
Body And Interior Repair:
Door lock mechanisms, window regulators, seat adjustments, trim panel removal/installation.
Technical Depth
Diagnostics And Testing:
Detailed diagnostic flowcharts, test procedures, specifications for key components, and interpretation of diagnostic codes.
Rebuilding Procedures:
Comprehensive instructions for the complete disassembly, inspection, repair, and reassembly of major mechanical components like engines and transmissions.
Specifications And Tolerances:
Precise torque specifications, clearance measurements, alignment angles, and other critical tolerances for engine, chassis, and brake components.
Wiring Diagrams:
Detailed, system-specific wiring diagrams covering all electrical circuits, including power distribution, grounds, and component connections.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Optimized for text search, allowing quick access to specific information.
Printability:
Designed for high-quality printing of individual sections or the entire manual.
Print Quality
Image Resolution:
High-resolution, clear images and diagrams.
Diagram Clarity:
Sharp, easy-to-follow diagrams and schematics.
Binding Type
Digital Binding:
N/A (digital format)
Physical Binding Recommendation:
Spiral-bound or comb-bound for lay-flat usability in a workshop environment.
Paper Type
Digital Paper Type:
N/A (digital format)
Recommended Print Paper:
Durable, heavyweight paper stock (e.g., 24 lb bond or higher) for workshop durability.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
2.0L SOHC (Single Overhead Cam) I4
Engine Code 2:
2.0L DOHC (Double Overhead Cam) 'Viper' I4 (High Output)
Engine Code 3:
2.0L DOHC Turbocharged I4 (ACR models)
Performance
Horsepower Sohc 115:
Approximately 115-132 hp (depending on year and exact configuration)
Torque Sohc:
Approximately 125-135 lb-ft
Horsepower DOHc:
Approximately 140-150 hp
Torque DOHc:
Approximately 130-140 lb-ft
Horsepower DOHc Turbo:
Approximately 185-210 hp (Turbocharged)
Torque DOHc Turbo:
Approximately 170-200 lb-ft (Turbocharged)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for SOHC, premium may be recommended for DOHC/Turbo)
Ignition System:
Distributorless Ignition System (DIS) with coil packs.
Engine Construction
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual Transaxle (Getrag or Chrysler design)
Optional
Transmission Type 2:
4-Speed Automatic Transaxle
Features
Clutch System:
Hydraulically actuated single dry plate clutch.
Automatic Transmission Control:
Electronically controlled automatic transmission.
📐 Dimensions
Exterior
Body Styles:
2-door coupe, 4-door sedan
Wheelbase:
Approximately 104.4 inches (2652 mm)
Length:
Sedan: ~174.4 in (4430 mm), Coupe: ~170.0 in (4318 mm)
Width:
Approximately 67.4 inches (1712 mm)
Height:
Sedan: ~53.1 in (1349 mm), Coupe: ~52.3 in (1328 mm)
Weights
Curb Weight:
Varies by model and options, generally 2600-2900 lbs (1179-1315 kg)
Gross Vehicle Weight Rating Gvwr:
Typically around 3600-3800 lbs (1633-1724 kg)
Towing Capacity:
Not recommended for towing.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Adequate to Good (depending on year and specific testing)
NHTSA Frontal Impact Passenger:
Adequate to Good (depending on year and specific testing)
IIHS Crash Test Results:
Mixed results, some earlier models showed structural concerns.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on many models.
Passive Features
Airbags:
Driver and passenger airbags standard on later models, optional on earlier ones.
Seatbelts:
Three-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player.
Speaker Configuration:
Typically 4 or 6 speakers.
Driver Assistance
Cruise Control:
Available as an option on most trims.
Traction Control:
Rarely equipped, not a common feature on this generation.
Connectivity
Auxiliary Input:
Not available from the factory; aftermarket solutions required.
Onboard Diagnostics:
OBD-I on early models, transitioning to OBD-II from 1996 onwards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used.
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type).
Timing Belt Replacement:
Critical: Every 60,000-100,000 miles (interference engine, failure causes significant damage).
Fluid Specifications
Engine Oil:
API SG, SH or SJ certified SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on climate).
Transmission Fluid Automatic:
Chrysler ATF+4 (or equivalent MS-9602)
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Coolant:
Chrysler/Mopar Antifreeze/Coolant (Ethylene Glycol based, green type) mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Engine Mounts:
Premature wear and failure of engine and transmission mounts, leading to vibration and noise.
Timing Belt:
Stretch and wear, requiring strict adherence to replacement intervals.
Suspension Components:
Wear in ball joints, tie rod ends, and control arm bushings; strut failure is common.
Radiator And Cooling System:
Plastic end tanks on radiators prone to cracking; water pump leaks.
Electrical Gremlins:
Issues with door locks, power windows, and dashboard warning lights due to wiring harness problems or component failures.
Intake Manifold Gasket:
On some DOHC engines, the composite intake manifold gasket can fail, causing vacuum leaks.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Brand Philosophy:
Focus on affordable, sporty, and practical compact vehicles.
Model Evolution
Generation 1 Start Year:
1995 (model year)
Generation 1 End Year:
1999 (model year)
Design Era:
Radical 'cab-forward' design language, characteristic of Chrysler in the 1990s.
Development Basis:
Based on Chrysler's innovative LH platform architecture, adapted for a smaller segment.
Production
Assembly Location:
Belvidere, Illinois, USA
Production Volume Estimate:
Significant production numbers, establishing Chrysler's presence in the compact segment.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for 1995.
Motor Trend Car Of The Year:
Competed for Motor Trend Car of the Year upon its release.
Ratings
Value For Money:
Widely recognized for its aggressive pricing and sporty handling, offering good value in its segment.
Certifications
Emissions Compliance:
Meets all applicable federal and state emissions standards for its model years.