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    Chrysler Neon 1997 Workshop Service Repair Manual

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    The Chrysler Neon, produced from 1995 to 2005, represents a distinctive American entry into the compact car market. This first-generation model, specifically the 1997 model year, is characterized by its...
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    Art.-Nr: 74157
    The Chrysler Neon, produced from 1995 to 2005, represents a distinctive American entry into the compact car market. This first-generation model, specifically the 1997 model year, is characterized by its innovative 'cab-forward' design, which maximizes interior space and offers a spirited driving experience. Available in both coupe and sedan body styles, the Neon competed with popular models like the Honda Civic and Toyota Corolla, differentiating itself with unique styling and a focus on practicality and affordability. Notable features include a 2.0L SOHC 16-valve inline-4 engine producing approximately 132 horsepower, a standard 5-speed manual transmission, and optional anti-lock brakes. The vehicle was recognized for its sporty handling and was even featured on Car and Driver magazine's Ten Best list for 1995 and 1996, highlighting its engineering quality and market appeal. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of the 1997 Chrysler Neon. It covers a wide array of systems, including the engine, transmission, brakes, electrical system, suspension, steering, chassis, body, interior, and HVAC. The manual offers step-by-step repair procedures, diagnostic strategies, and troubleshooting information essential for both routine maintenance and complex repairs. Key areas addressed include general maintenance schedules, fluid specifications, known issues such as potential head gasket or cooling system problems, and specific procedures like timing belt replacement for DOHC variants. This resource is designed to assist owners, mechanics, and technicians in ensuring the longevity and optimal performance of their vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Chrysler
    Model:
    Neon
    Year:
    1997
    Codes
    Chassis Code:
    PG
    Generation
    Generation:
    First Generation (PL)
    👋 Introduction
    Market Position
    Market Position:
    Compact car offering affordability and practicality, targeting a wide range of consumers seeking an economical daily driver.
    Pricing Strategy:
    Positioned as an affordable entry-level vehicle with a competitive price point for its segment.
    Competitive Analysis
    Competitive Analysis:
    Competed with vehicles like the Honda Civic, Toyota Corolla, Ford Escort, and Chevrolet Cavalier. The Neon offered a distinctive American take on the compact segment with unique styling and a focus on a spirited driving experience, especially with its multi-link front suspension.
    Key Features
    Key Features:
    Distinctive 'cab-forward' design, available in coupe and sedan body styles, emphasis on interior space and cargo flexibility for its class, a reputation for sporty handling and a relatively powerful engine for its segment.
    Styling:
    The 'cab-forward' design emphasized maximizing interior space by pushing the wheels to the corners and the passenger compartment forward.
    📋 Manual Details
    Coverage Areas
    Coverage Areas:
    All Styles Covered, General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioner, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle.
    Page Count
    Page Count:
    Hundreds of Pages (Specific count not provided, but described as comprehensive).
    Manual Type
    Manual Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Systems Covered:
    Engine (including fuel injection, cooling, emissions, engine control), Transmission, Brakes, Electrical System (including wiring diagrams), Suspension, Steering, Chassis, Body, Interior, HVAC, Restraint System, Drivetrain (Differential/Drive, Axle).
    Body And Chassis:
    Includes details on structural components, body panels, doors, hood, trunk, bumpers, and chassis systems for repair and maintenance.
    Instrumentation And Controls:
    Covers dashboard layout, gauges, switches, and interior controls.
    Heating And Air Conditioning:
    Detailed procedures for HVAC system diagnostics, repair, and refrigerant handling.
    Procedures Included
    Procedures Included:
    General Maintenance, Troubleshooting, Step-by-step Repair Procedures, Disassembly and Reassembly, Diagnostics, Lubrication, Electrical System Repair, Fuel System Service, Emission Control System Service.
    Lubrication Schedule:
    Details periodic lubrication points and recommended lubricants for various vehicle components.
    Engine Rebuild:
    Comprehensive engine overhaul procedures, including torque specifications, clearances, and assembly sequences.
    Technical Depth
    Technical Depth:
    Comprehensive, suitable for both do-it-yourselfers and experienced mechanics. Covers complete disassembly and detailed repair procedures.
    Diagnostic Procedures:
    Includes troubleshooting charts and diagnostic procedures for common problems, especially within the electrical and engine management systems.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Compatibility:
    Compatible with all PC based Windows operating systems and Mac.
    Print Quality
    Print Quality:
    Printable without restriction, allowing for full or partial printing.
    Printability:
    Printable pages allow users to create physical copies of sections or the entire manual.
    Binding Type
    Binding Type:
    Digital Download (Printable PDF)
    Paper Type
    Paper Type:
    Not Applicable (Digital Format)
    Delivery
    Delivery Method:
    Instant download link on checkout page after payment.
    Requirements
    Software Requirements:
    Adobe PDF Reader
    ⚙️ Engine Specifications
    Primary Engine
    Primary Engine:
    2.0L SOHC 16-valve I4 (Chrysler ECE Engine)
    Performance
    Horsepower:
    Approx. 132 hp @ 6000 rpm (for SOHC)
    Torque:
    Approx. 130 lb-ft @ 4500 rpm (for SOHC)
    Bore X Stroke:
    87.5 mm x 83.0 mm (for 2.0L)
    Fuel System
    Fuel System:
    Multi-Point Fuel Injection (MPI)
    Fuel Type:
    Unleaded Gasoline
    Engine Codes
    Engine Codes:
    420A (SOHC), DOHC variant also available but less common in standard models.
    Engine Type
    Engine Orientation:
    Inline 4-cylinder
    🔧 Transmission
    Standard
    Standard Transmission:
    5-speed Manual Transmission
    Optional
    Optional Transmission:
    4-speed Automatic Transmission
    Features
    Transmission Fluid Type:
    ATF+4 (for automatic) / Gear oil (for manual, specification varies by manufacturer of the gearbox)
    Gear Ratios:
    Specific gear ratios are detailed within the manual for both manual and automatic transmissions.
    📐 Dimensions
    Exterior
    Wheelbase:
    Approx. 104.4 inches (2652 mm)
    Length:
    Approx. 174.6 inches (4435 mm) (Sedan), Approx. 166.4 inches (4227 mm) (Coupe)
    Width:
    Approx. 67.7 inches (1720 mm)
    Height:
    Approx. 53.5 inches (1359 mm) (Coupe), Approx. 54.8 inches (1392 mm) (Sedan)
    Interior
    Passenger Volume:
    Approx. 98.1 cubic feet (2778 L)
    Weights
    Curb Weight:
    Approx. 2650 - 2800 lbs (1202 - 1270 kg), depending on body style and equipment.
    Gross Vehicle Weight Rating:
    Information available in manual for specific models.
    🛡️ Safety Features
    Ratings
    NHTSA Driver Front Impact:
    4 Stars (for 1997 model)
    NHTSA Passenger Front Impact:
    4 Stars (for 1997 model)
    Ii Hs Front Driver:
    Good (for 1997 model)
    Ii Hs Front Passenger:
    Good (for 1997 model)
    Active Features
    Active Features:
    Optional Anti-lock Braking System (ABS)
    Passive Features
    Passive Features:
    Driver and front passenger airbags, front and rear crumple zones.
    💡 Technology Features
    Infotainment
    Infotainment Features:
    Basic AM/FM stereo with cassette player, optional CD player, manual climate controls.
    Driver Assistance
    Driver Assistance Features:
    Limited by modern standards; primarily focused on active safety features like ABS (optional) and passive safety like airbags.
    Connectivity
    Connectivity Features:
    None (pre-dating widespread mobile integration).
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.
    Tire Rotation Interval:
    Every 5,000-7,500 miles
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-30 is commonly recommended for most conditions. Consult manual for exact specification.
    Coolant Type:
    Chrysler Long Life Antifreeze/Coolant (HOAT) or equivalent, typically a 50/50 mix with distilled water.
    Brake Fluid Type:
    DOT 3
    Power Steering Fluid Type:
    ATF+3 or equivalent
    Known Issues
    Known Issues:
    Head gasket failures (especially with early models or if overheated), cooling system leaks (radiator, hoses, water pump), premature wear of suspension components (bushings, ball joints), occasional starter issues, potential for intake manifold gasket leaks.
    Timing Belt Replacement:
    Required for 2.0L DOHC engine (if equipped), typically at 90,000-100,000 mile intervals. The SOHC engine uses a timing chain, which is generally maintenance-free.
    Idle Air Control Valve:
    Common issue causing rough idle or stalling.
    📚 Vehicle History
    Brand Heritage
    Brand Heritage:
    Chrysler, a division of Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles, now Stellantis), has a long history of producing a wide range of vehicles from mainstream sedans to luxury cars and minivans.
    Model Evolution
    Model Evolution:
    The Neon was introduced for the 1995 model year as a replacement for the Dodge Shadow and Plymouth Sundance. It was part of Chrysler's new 'PL' platform and represented a significant styling and engineering departure for the company's compact offerings.
    Platform:
    PL platform, shared with other Chrysler Corporation vehicles of the era.
    Production
    Production Years:
    1995-2005 (First Generation: 1995-1999, Second Generation: 2000-2005)
    Manufacturing Location:
    Belvidere, Illinois, USA
    🏆 Awards & Recognition
    Recognitions
    Recognitions:
    Car and Driver magazine's Ten Best list for 1995 and 1996.
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