2004 Chrysler Pacifica CS Workshop Service Repair Manual
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The Chrysler Pacifica, first introduced for the 2004 model year, represents Chrysler's entry into the crossover utility vehicle segment. Built on the CS platform and manufactured in Windsor, Ontario, Canada,...
The Chrysler Pacifica, first introduced for the 2004 model year, represents Chrysler's entry into the crossover utility vehicle segment. Built on the CS platform and manufactured in Windsor, Ontario, Canada, this vehicle was designed to offer a blend of minivan practicality and SUV styling. Powered by a 3.5L V6 SOHC MPI engine producing approximately 250 horsepower and 250 lb-ft of torque, it was available with either front-wheel drive or all-wheel drive and featured a 4-speed automatic transmission. The Pacifica was recognized for its strong safety performance, earning 5-star ratings from NHTSA in both front and side impact tests, and came equipped with standard traction control and anti-lock braking systems.
This comprehensive workshop service repair manual provides detailed information for the 2004 Chrysler Pacifica. It covers all major systems, including engine mechanicals, transmission, brakes, suspension, steering, electrical systems, HVAC, and body components. The manual includes factory maintenance schedules, engine overhaul and rebuilding procedures, diagnostic trouble trees, complete wiring diagrams, and extensive technical specifications, including torque values. Its scope is designed to assist owners and professional technicians in performing maintenance, troubleshooting, and repairs, offering step-by-step instructions and diagrams to ensure proper upkeep and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004
Chassis Code:
CS
👋 Introduction
Market Position
Positioning:
Targets Chrysler Pacifica owners seeking to perform maintenance and repairs themselves, aiming to save significant costs on professional labor. Positions itself as a professional-grade resource.
Competitive Analysis
Value Proposition:
Offers substantial cost savings compared to dealership or independent mechanic repair bills. Provides access to the same information used by professionals. Emphasizes preparedness for inevitable maintenance.
Detailed specifications on every model covered, complete torque specifications
Technical Depth
Depth:
Comprehensive diagnostic and repair procedures, engine rebuilding, detailed specifications, wiring diagrams, catering to professional technicians and DIY enthusiasts.
📊 Manual Specifications
File Format
Format Details:
Digital file, likely PDF. Assumed to be searchable and printable given typical workshop manual distribution.
Print Quality
Quality:
High-quality digital reproduction, stated as '100 percents COMPLETE; no MISSING/CORRUPT pages/sections' with 'pictures and easy to follow directions'.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.5L V6 SOHC MPI (standard for most 2004 Pacifica models)
Engine Displacement:
3.5 Liters (215 cu. in.)
Performance
Horsepower:
Approximately 250 hp @ 6400 rpm (for 3.5L V6)
Torque:
Approximately 250 lb-ft @ 3900 rpm (for 3.5L V6)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Timing Belt
Belt Type:
Timing Belt (critical for V6 engine maintenance)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Optional
Optional Transmission:
N/A (4-Speed Automatic was standard across all trims for 2004)
Features
Drivetrain:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) were available options
Fluid Specifications
Atf Type:
ATF+4 (Automatic Transmission Fluid Type 4) is the specified fluid, though the manual would provide precise part numbers and capacities.
📐 Dimensions
Exterior
Length:
Approximately 201.2 inches
Width:
Approximately 78.5 inches
Height:
Approximately 66.7 inches
Wheelbase
Wheelbase:
Approximately 116.3 inches
Weights
Curb Weight:
Approximately 4,200 - 4,400 lbs depending on drivetrain and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and passenger in frontal crash tests)
NHTSA Side Impact:
5-Star (for front and rear passengers in side impact tests)
Active Features
Traction Control:
Standard Traction Control System (TCS)
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Standard front airbags, optional side curtain airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, CD player, and optional Navigation system.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking assist system
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity on early 2004 models; optional Uconnect system may have been available on later production or higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific interval (typically 7,500 - 10,000 miles with synthetic oil)
Timing Belt:
Critical maintenance item, typically recommended replacement between 80,000-100,000 miles or 7 years. Manual will provide exact specification.
Fluid Specifications
Engine Oil:
5W-20 Synthetic Blend or Full Synthetic recommended (refer to manual for exact spec and capacity).
Coolant:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Orange) or equivalent, 50/50 mix with distilled water.
Known Issues
Common Problems:
Potential issues include HVAC blower motor failures, catalytic converter issues, and early transmission problems. The manual will detail diagnostic and repair procedures for these and other potential faults.
Tire Specifications
Tire Size:
Commonly 235/65R17, 235/60R18, or 255/50R19 depending on trim and options.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler, a brand historically known for minivans and comfortable sedans, introduced the Pacifica to compete in the burgeoning crossover SUV market.
Model Evolution
Generation:
First Generation (2004-2008). The 2004 model year marked the debut of the Pacifica.
Production
Manufacturing Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received top safety ratings (5-star) from NHTSA for the 2004 model year, highlighting its structural integrity and occupant protection.
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